ar6350p140002eca

Separate rear fender

Type ar · topic 63.50 · version 0100 · 2010-02-18

Applies to: MODEL 207.4

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 207 (models 4**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 207 (models 4**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 207 (models 4**)

AR63.50-P-1400-02ECA

Separate rear fender

Separate rear fender

P63.50-3705-09

1 Expose spot welds on rear fender (1) and cut out (areas C, D, F, G and H).

Cut out spot welds at reinforcement below (area G).

2 Cut MIG solder connections on rear fender (1) (area A, B and E).

Do not damage MIG solder connection below (area B).

Separate rear fender

P63.50-3709-09

3 Expose spot welds on rear fender (1) and cut out (areas I, J, K, L, M, N and O).

Cut out spot welds through two sheet metal thicknesses (area I).

Rear fender can also be MIG-soldered in area N; then cut MIG solder connection.

Separate rear fender

P63.50-3714-09

4 Cut rear fender (1) with FSC 1.6 window removal tool (area P).

Rear fender (1) is bonded to outer rear wheel well in area P.

Window glazing device, FSC 1.6

gotis://K_67.0_01.0

5 Heat rear fender (1) in crosshatched areas.

Crosshatched areas are bonded.

6 Remove damaged rear fender (1)

Separate rear fender

P63.50-3718-09

Separate rear fender

P63.50-3719-09

7 Remove remaining adhesive from outer rear wheel well (area Q).

A maximum of 2 mm of adhesive residue may be left Pull off loose adhesive material (remaining pieces which are not completely cut off).

8 Repair bare parts with touchup applicator.

9 Sand connection surfaces down to bare metal in the cross-hatched areas.

Grind spot weld flanges down to bare metal on both sides.

10 Remove drill shavings.

11 Coat insides of spot welding flanges and riveted joints with zinc dust paint.

Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas R, S, T and U).

Observe pretreatment of bonding surfaces.