ap2000p2080ew

Replace coolant

Type ap · topic 20.00 · version 0506 · 2018-08-14

Applies to: Engine 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 in model 212 Engine 157, 274, 276, 278, 642, 651 in model 218 Engine 157, 276, 278, 642, 651 in model 166 Engine 271, 272, 273, 274, 276, 278, 642, 651 in model 207

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 156 · Series 166 · Series 207 · Series 212 · Series 218 · Series 651

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 156 · Series 166 · Series 207 · Series 212 · Series 218 · Series 651

Also applies to engines/gearboxes: 157 ***, 271 ***, 272 ***, 273 ***, 274 ***, 276 ***, 278 ***, 642 ***

AP20.00-P-2080EW

Replace coolant

09.08.2018

Engine

156, 157, 271, 272, 273, 274, 276, 278, 642, 651 in model 212

Engine

157, 274, 276, 278, 642, 651 in model 218

Engine

157, 276, 278, 642, 651 in model 166

Engine

271, 272, 273, 274, 276, 278, 642, 651 in model 207

Replace coolant

Shown on model 212

1

Cap

2

Coolant expansion reservoir

P20.30-2343-11

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Check

1

Check coolant level


MODEL 166

AP20.30-P-2050GB

MODEL 207, 212, 218

AP20.30-P-2050EW

Remove

2

Drain coolant

Engine 274 in model 207, 212, 218

AR20.00-P-1142MR

ENGINE 651 in MODEL 212.098/298

AR20.00-P-1142EH

ENGINE 157, 276, 278, 642, 651 in MODEL 166

AR20.00-P-1142GQ

ENGINE 271 in MODEL 212 ENGINE 271, 272, 273, 642, 651 in MODEL 207

AR20.00-P-1142CW

Engine 276.8 in model 207

AR20.00-P-1142A

ENGINE 276.9, 278 in MODEL 207

AR20.00-P-1142FH

ENGINE 272, 273 in MODEL 212

AR20.00-P-1142EWS

Engine 642 in model 212, 218

AR20.00-P-1142OGE

ENGINE 651 in MODEL 212 (except 212.098/298), 218

AR20.00-P-1142OMA

ENGINE 156 in MODEL 212

AR20.00-P-1142CMG

Engine 157, 276, 278 in model 212, 218

AR20.00-P-1142EL

Install

3

Pour in new coolant

Engine 274 in model 207, 212, 218

AR20.00-P-1142MR

ENGINE 651 in MODEL 212.098/298

AR20.00-P-1142EH

ENGINE 157, 276, 278, 642, 651 in MODEL 166

AR20.00-P-1142GQ

ENGINE 271 in MODEL 212 ENGINE 271, 272, 273, 642, 651 in MODEL 207

AR20.00-P-1142CW

Engine 276, 278 in model 207

AR20.00-P-1142FH

ENGINE 272, 273 in MODEL 212

AR20.00-P-1142EWS

Engine 642 in model 212, 218

AR20.00-P-1142OGE

ENGINE 651 in MODEL 212 (except 212.098/298), 218

AR20.00-P-1142OMA

ENGINE 156 in MODEL 212

AR20.00-P-1142CMG

Engine 157, 276, 278 in model 212, 218

AR20.00-P-1142EL


An engine filled with type 30 antifreeze must not be filled later on with conventional coolant as per Sheet 325.0 or 325.2. Type 30 antifreeze may not be mixed with other antifreezes and it must be replaced every 3 years!
Engine damage can occur otherwise.

A special antifreeze (type 30) is available for the "light alloy corrosion in cooling circuit" repair case. Indications of light alloy corrosion in the cooling circuit are:
 Sludging or gel formation in cooling system
 Engine overheating
 Flow rate deficiency in cooler
In these cases, a warning label (model 30) is to be attached in a well-visible spot on the coolant expansion reservoir.

Use antifreeze model 30 if warning label (model 30) is present on the coolant expansion reservoir.

ENGINE 207, 212
Do (2) not fill the coolant expansion reservoir to the lower edge of the marking bar only, because at extremely low outside temperatures it is possible that the instrument cluster will briefly display a coolant level message.
The coolant expansion reservoir (2) may be filled when warm or cold to the lower edge of the filler neck.

Use approved anti-corrosion and antifreeze agents only.

Coolant mixing ratio

*BF20.00-P-1001-04A

Engine 156 in model 212Cooling system

*BF20.00-P-1001-02U

ENGINE 157 in MODEL 166, 212, 218Cooling system

*BF20.00-P-1001-02FA

Engine 271.8 in model 207, 212
Engine 271.9 in model 212Cooling system

*BF20.00-P-1001-02P

Engine 274 in model 207
Engine 274 in model 212 (except 212.035)
Engine 274 in model 212.035
Engine 274 in model 218Cooling system

*BF20.00-P-1001-02CA

ENGINE 276 in MODEL 166, 218 ENGINE 276.8 in MODEL 207, 212 ENGINE 276.9 in MODEL 207, 212Cooling system

*BF20.00-P-1001-02BA

ENGINE 278 in MODEL 166, 207, 212, 218Cooling system

*BF20.00-P-1001-02EA

ENGINE 642 in MODEL 166, 212, 218 ENGINE 642 in MODEL 207.323/423 ENGINE 642 in MODEL 207.326/426Cooling system

*BF20.00-P-1001-02W

ENGINE 651, 212, 207 in MODEL 166, 218Cooling system

*BF20.00-P-1001-02AA

Cooling system

Number

Designation

Engine 651 in model 166

Engine 651 in model 204, 207, 212 (except 212.098/298)

BF20.00-P-1001-02AA

Cooling system

Workshop replacement amount

Main circuit

Liter

10,0

10,0

Low temperature circuit

Liter

­

­

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 651 in model 212.098/298

Engine 651 in model 218

BF20.00-P-1001-02AA

Cooling system

Workshop replacement amount

Main circuit

Liter

10,0

10,4

Low temperature circuit

Liter

1,0

­

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 276 in model 166
except code ME05 (HYBRID DRIVE 80KW VARIANT (INCLUDING PLUGIN))

Engine 276 in model 166
with code ME05 (HYBRID DRIVE 80KW VARIANT (INCLUDING PLUGIN))

BF20.00-P-1001-02BA

Cooling system

Workshop replacement amount

Main circuit

l

10,5

9,7

Low-temperature circuit

l

1,9

6,0

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 276.8 in model 207 (except 207.365/465)

Engine 276.8 in model 207.365/465

BF20.00-P-1001-02BA

Cooling system

Workshop replacement amount

Main circuit

l

10,3

10,3

Low-temperature circuit

l

-

1,9

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 276.9 in model 207

Engine 276.8 in model 212

BF20.00-P-1001-02BA

Cooling system

Workshop replacement amount

Main circuit

l

9,6

10,3

Low-temperature circuit

l

-

1,9

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 276.9 in model 212 (except 212.095/195)

Engine 276.9 in model 212.095/195

BF20.00-P-1001-02BA

Cooling system

Workshop replacement amount

Main circuit

l

9,6

8,4

Low-temperature circuit

l

-

2,7

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 276 in model 218

BF20.00-P-1001-02BA

Cooling system

Workshop replacement amount

Main circuit

l

9,6

Low-temperature circuit

l

-

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 274 in model 207

Engine 274 in model 212 (except 212.035)

BF20.00-P-1001-02CA

Cooling system

Workshop replacement amount

Main circuit

l

8,5

8,5

Low-temperature circuit

l

­

­

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 274 in model 212.035

Engine 274 in model 218

BF20.00-P-1001-02CA

Cooling system

Workshop replacement amount

Main circuit

l

8,5

8,5

Low-temperature circuit

l

2,0

-

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Specifications for Operating Fluids, sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, sheet

BB00.40-P-0325-00A

BB00.40-P-0325-06A

Specifications for Operating Fluids, sheet

BB00.40-P-0326-00A

BB00.40-P-0326-06A

Cooling system

Number

Designation

Engine 278 in model 166

Engine 278 in model 207

BF20.00-P-1001-02EA

Cooling system

Workshop replacement quantity

Main circuit

Liter

11,4

10,9

Low temperature circuit

Liter

2,5

2,2

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 278 in model 212, 218

BF20.00-P-1001-02EA

Cooling system

Workshop replacement quantity

Main circuit

Liter

10,9

Low temperature circuit

Liter

2,2

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 157 in model 166

Engine 157 in model 212

BF20.00-P-1001-02FA

Cooling system

Workshop change quantity

Main circuit

Liter

8

8

Low-temperature circuit

Liter

2

2

Antifreeze/water

Up to -37 °C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 157 in model 218

BF20.00-P-1001-02FA

Cooling system

Workshop change quantity

Main circuit

Liter

8,5

Low-temperature circuit

Liter

2,5

Antifreeze/water

Up to -37 °C

%

50/50

As of -38 °C

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 271.8 in model 204, 207, 212

Engine 271.9

BF20.00-P-1001-02P

Cooling system

Workshop replacement quantity

Liter

7,5

5,6

Antifreeze/water

Up to -37°C

%

50/50

50/50

As of -38 °C

%

55/45

55/45

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 156 in model 212

BF20.00-P-1001-02U

Cooling system

Workshop replacement amount

Main circuit

Liter

10,0

Low temperature circuit

Liter

-

Antifreeze/water

Up to -37_°C

50/50

As of -38_°C

55/45

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-00A

Specifications for Operating Fluids, Sheet

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 642 in model 166

Engine 642 in model 207.323/423

BF20.00-P-1001-02W

Cooling system

Workshop replacement amount

Main circuit

l

11,5

12,3

Low-temperature circuit

l

-

-

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 642 in model 207.326/426

Engine 642 in model 212

BF20.00-P-1001-02W

Cooling system

Workshop replacement amount

Main circuit

l

10,8

10,8

Low-temperature circuit

l

-

-

Antifreeze/water

Down to -37°C

%

50/50

50/50

-38°C and below

%

55/45

55/45

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

BB00.40-P-0326-00A

Cooling system

Number

Designation

Engine 642 in model 218

BF20.00-P-1001-02W

Cooling system

Workshop replacement amount

Main circuit

l

10,8

Low-temperature circuit

l

-

Antifreeze/water

Down to -37°C

%

50/50

-38°C and below

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Coolant mixing ratio

Number

Designation

Engine all (4xWD, CAR, smart)

BF20.00-P-1001-04A

Coolant mixing ratio

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Overview and specifications sheet

BB00.40-P-0310-01A

References to sheet specification

BB00.40-P-0310ZZ

Referenced documents