ap2000p2080bb

Replace coolant

Type ap · topic 20.00 · version 0108 · 2016-06-10

Applies to: Engine 642 in model 203, 209

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 203 · Series 209

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 203 · Series 209

Also applies to engines/gearboxes: 642 ***

AP20.00-P-2080BB

Replace coolant

09.06.2016

Engine

642 in model 203, 209

Modification notes

26.09.2014

Mischungsverhältnis Kühlmittel

BF20.00-P-1001-04A

Remove

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger !

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Notes on coolant

AH20.00-N-2080-01A

1

Switch off ignition

2

Open engine hood

MODEL 203

AR88.40-P-1000P

MODEL 209

AR88.40-P-1000Q

Check

3

Check coolant level


MODEL 203

AP20.30-P-2050EW

MODEL 209

AP20.30-P-2050Q

Remove

4

Drain coolant

AR20.00-P-1142PI

Install

5

Pour in new coolant

AR20.00-P-1142PI


An engine filled with type 30 antifreeze must not be filled later on with conventional coolant as per Sheet 325.0 or 325.2. Type 30 antifreeze may not be mixed with other antifreezes and it must be replaced every 3 years!
Engine damage can occur otherwise.

A special antifreeze (type 30) is available for the "light alloy corrosion in cooling circuit" repair case. Indications of light alloy corrosion in the cooling circuit are:
 Sludging or gel formation in cooling system
 Engine overheating
 Flow rate deficiency in cooler
In these cases, a warning label (model 30) is to be attached in a well-visible spot on the coolant expansion reservoir.

Use antifreeze model 30 if warning label (model 30) is present on the coolant expansion reservoir.

Use only approved anti-corrosion and antifreeze agents.

Coolant mixing ratio

*BF20.00-P-1001-04A

Engine 642 in model 203, 209Cooling system

*BF20.00-P-1001-02W

6

Seal coolant expansion reservoir with cap

7

Close engine hood

MODEL 203

AR88.40-P-1000P

MODEL 209

AR88.40-P-1000Q

Cooling system

Number

Designation

Engine 642 in model 203, 209, 211, 219, 221

BF20.00-P-1001-02W

Cooling system

Workshop replacement amount

Main circuit

l

7,5

Low-temperature circuit

l

-

Antifreeze/water

Down to -37°C

%

50/50

-38°C and below

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Coolant mixing ratio

Number

Designation

Engine all

BF20.00-P-1001-04A

Coolant mixing ratio

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Referenced documents