| M - Maintenance services | |
| Z1 - Additional service only in 1st M maintenance service | |
| Z2 - Additional services every 2 M maintenance service | |
| Z3 - Additional services every 3 M maintenance service | |
| Z4 - Additional services every 4 M maintenance service | |
| Only in the 1st and 2nd M maintenance services | |
| J1 - Maintenance services every year | |
| J2 - Maintenance services every 2 years | |
| J3 - Maintenance services every 3 years |
B00.20-0154-11
Customer | Order number |
License plate number | Current mileage |
Date | Signature |
Input condition not OK: | | ||||||
Completed | |||||||
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Checks to be performed by the Technical Consultant | |||||||
| Fire extinguisher: check the fastening, the seal, the pressure and validity of the charge and of the vessel. |
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| Safety belts: control the state and operation. |
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| Horn, alarm buzzer, control lamp: check operation |
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| Headlamps and external lamps: check operation |
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| Windshield wiper and washer: check operation |
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Oil change | |||||||
| Engine: observe the intervals indicated in the table for oil and filter change |
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If it is found that the vehicle is in the service interval | |||||||
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Change the oil and filter. | |||||||
| Manual gearbox: observe the intervals for oil change indicated in the table |
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If it is found that the vehicle is in the service interval | |||||||
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Change the oil. | |||||||
. | |||||||
| Automatic gearbox: observe the intervals for oil change indicated in the table |
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If it is found that the vehicle is in the service interval | |||||||
| |||||||
Change the oil. | |||||||
Gearbox 721.833 | |||||||
Gearboxes 721.934/941/942/945 | |||||||
| Rear axle: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the service interval | |||||||
| |||||||
Change the oil. | |||||||
Rear axles 745.0, 746.980/982/990/991 | |||||||
Chassis and body | |||||||
| Clutch actuation system: check the hydraulic fluid level |
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If the oil level is below the specified | |||||||
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Replenish it. | |||||||
| Hydraulic power steering: Check the oil level |
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If the oil level is below the specified | |||||||
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Correct the oil level. | |||||||
| Kingpins: lubricate with grease under pressure |
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| Front and rear brake shoes drive axles: lubricate with grease under pressure |
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| Front and rear suspension spring beams pins: lubricate with grease under pressure |
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| Universal joints and sliding sleeve of the drive shaft: lubricate with grease under pressure |
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| Intermediate bearing of the transmission shaft: lubricate with grease under pressure |
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| Brake-motor articulations: lubricate with oil can or loose grease |
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| Gearbox drive straps: lubricate with oil can or loose grease |
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| All aggregates (engine, manual gearbox, rear axle, hydraulic power steering): check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Locate the cause and eliminate it, with a separate invoice. | |||||||
| All the oil tubing, hoses, flexible pipes and sensor electric cables: check the tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Tanks, pneumatic components, hydraulic components, front and rear suspension dampers, dust protection and coifs: check the tightness and condition |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Rear axle: Adjust the bevel gear thrust bolt |
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Rear axles 746.980/982/990/991 | |||||||
| Transmission shafts: check universal joints and sliding sleeve for play and wear. |
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| Drum brake system: check brake linings for wear |
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In the case of wearing | |||||||
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Replace the trims with separated invoicing. | |||||||
| Service brake and parking brake: check for operation |
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| APU valve noise muffler: Check and clean |
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In case of damage or excessive noises | |||||||
| |||||||
Replace the noise muffler with separated invoicing. | |||||||
| Pneumatic tanks with drain valve: drain condensed water |
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| Exhaust system: Check for tightness, state and fastening |
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Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Steering: check sector rod play, condition and play of the steering terminals |
| | ||||
| Clutch: check thickness of clutch disc at the wear indicator |
| | ||||
| Front and rear suspension shock absorbers: check the tightening of nuts and bolts, re-tightening if necessary |
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Engine | |||||||
| Engine cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive |
| | ||||
Type 384.067 with engine 904.9 | |||||||
If the coolant level or the ratio of the anti-corrosion/antifreeze additive is below of the specified | |||||||
| |||||||
Correct with a separate invoice. | |||||||
| Intake system: Intake pipe between air filter and engine |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Locate the cause and eliminate it, with a separate invoice. | |||||||
| Cooling and heating system: Check for tightness and condition of radiator, piping and flexible pipes |
| | ||||
Engines 904.9, 924.912/919, 926.932 | |||||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Fuel pre-filter: clean the sieve |
| | ||||
Engine 904.9, 924.912/919, 926.932 | |||||||
| Fuel filter: change the filter |
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With engine 904.9, 926.932, 924.912/919 | |||||||
| Fuel pre-filter with water separator: change the filter |
| | ||||
Engines 904.9, 924.912/919, 926.932 | |||||||
| Air filter: check the degree of saturation of the sieve |
| | ||||
| V belts: check the condition and adjust the belts tension |
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. | |||||||
| Poly V drive belt: check for belt and tensioner condition |
| | ||||
In case of damages | |||||||
| |||||||
Replace at extra charge. | |||||||
Final control | |||||||
| Routing test or in rolls |
| | ||||
Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance. | |||||||
Z1 - Additional service only in 1st M maintenance service | |||||||
| Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Fuel reservoir straps and brackets: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
Z2 - Additional services every 2 M maintenance service | |||||||
| Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance |
| | ||||
Front axle wheel hubs - renew grease, check tapered roller bearing | |||||||
Front axle 739.399 | |||||||
In the case of use in heavy duty. | |||||||
In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month. | |||||||
In the case of daily use, with road service operation and mileage lower than 15,000 km/month. | |||||||
| Engine and manual and automatic gearboxes suspension: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Valves: check and adjust the valves clearance |
| | ||||
Engines 904.9, 924.9, 926.9 | |||||||
If the clearance is not as specified | |||||||
| |||||||
Adjust the clearance | |||||||
Z3 - Additional services every 3 M maintenance service | |||||||
| Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance |
| | ||||
Front axles 732.796/797 | |||||||
Front axle 739.399 | |||||||
In the case of use in heavy duty. | |||||||
In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month. | |||||||
In the case of daily use, with road service operation and mileage lower than 15,000 km/month. | |||||||
Z4 - Additional services every 4 M maintenance service | |||||||
| Headlights: Check the aiming and adjust if necessary |
| | ||||
| Exhaust system: Check for tightness, state and fastening |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Suspension spring packs or pneumatic bellows: inspect visually for damages |
| | ||||
| Fuel reservoir: clean the sieve |
| | ||||
In the case of the internal cleaning of the reservoir | |||||||
| |||||||
Make the cleaning with a separate service order. | |||||||
| Engine brake: Check condition and operation |
| | ||||
Vehicles 384.06/07 with engines 904.9, 926.932, 924.912/919 | |||||||
| Injection nozzles: Remove for review and test |
| | ||||
| Injection pump: Control the operation |
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If necessary, remove the pump and send it to a Bosch shop for adjustment according to the test table, with separate invoicing. | |||||||
| Engine acceleration: check the articulations condition and operation |
| | ||||
| Air and water radiators: check for damage and obstruction |
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Only in the 1st and 2nd M maintenance services | |||||||
| Spring beam “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque |
| | ||||
J1 - Maintenance services every year | |||||||
| Clutch actuation system: change the hydraulic fluid |
| | ||||
| Compressed air desiccator: change the granulate canister |
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| Cooling system: Change the coolant. |
| | ||||
Only cooling systems filled with anti-corrosive additive class MB 312.0 | |||||||
Engines 904.9, 924.912/919, 926.932 | |||||||
J2 - Maintenance services every 2 years | |||||||
| Air filter: Change the filtering element |
| | ||||
Observe assembly date. | |||||||
J3 - Maintenance services every 3 years | |||||||
| Cooling system: Change the coolant. |
| | ||||
Only cooling systems filled with anti-corrosive additive class MB 325.0 | |||||||
Engines 904.9, 924.912/919, 926.932 | |||||||
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