Maintenance service

AP00.20-B-0011XB

Maintenance service

16.03.2020

Model

384.2/3 with engine 904.977/978, 924.917/929

with code M11 (Euro III)

except code M09 (EPA 04)

Model

384.3 with engine 924.917/929

with code M09 (EPA 04)

except code M11 (Euro III)



M - Maintenance services



J - Scheduled maintenance service



Z- Additional services



Z1 - Additional service only in 1st maintenance service M



Z2 - Additional services every 2 M maintenance service



Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



Only in the 1st and 2nd M maintenance services



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check the fastening, the seal, the pressure and validity of the charge and of the vessel.







Safety belts: control the state and operation.



AP91.40-B-1001A





Horn, alarm buzzer, control lamp: check operation



AP54.00-B-5451XB





External headlights and lamps: check the correct operation



.

AP82.10-B-8251F





Windshield wiper and washer: check operation



.

AP82.30-B-8252XB





Headlights: check the alignment



AP82.10-B-8260G

Oil change



Engine: observe the intervals indicated in the table for oil and filter change



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil and filter.



Manual gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

Gearbox 712.622

AP26.00-B-2601I



Automatic gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

.

AP27.00-B-2702XB



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

AP35.00-B-3501XA



Front axle wheel hubs: change the oil



Front axle 739.916

AP33.00-B-3301A

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020A



Front and rear brake shoes drive axles: lubricate with grease under pressure



AP00.20-B-0020A



Front and rear suspension spring beams pins: lubricate with grease under pressure



AP00.20-B-0020A



Universal joints and sliding sleeve of the drive shaft: lubricate with grease under pressure



AP00.20-B-0020A



Intermediate bearing of the transmission shaft: lubricate with grease under pressure



Lubrication points

AP00.20-B-0020A



Hydraulic power steering: Check the oil level



If the oil level is below the specified



Replenish it.



All aggregates: check the tightness and condition



.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leak



Repair, with a separate invoice.



All the oil tubing, hoses, flexible pipes and sensor electric cables: check the tightness and condition



Type 384.2/3

AP00.20-B-0051XA

 Pay attention to friction points and fixture.

In case of damage and leak



Repair, with a separate invoice.



Tanks, pneumatic components, hydraulic components, front and rear suspension dampers, dust protection and coifs: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leak



Repair, with a separate invoice.



Exhaust gas recirculation piping: check the tightness and condition



 Pay attention to friction points and fixture.

In case of damage and leak



Repair, with a separate invoice.



Rear axle: Adjust the bevel gear thrust bolt



Rear axle746.772.100

AP35.30-B-3560XA

Rear axle 743.457

AP35.30-B-3560A



Transmission shafts: check universal joints and sliding sleeve for play and wear.



AP41.10-B-4150A



Drum brake system: check brake linings for wear



AP42.10-B-4253A

In case of damage or wear



Replace with separated invoicing.



Disc brake: check for brake pad wear



In case of damage or wear



Replace with separated invoicing.



Service brake and parking brake: check for operation



AP42.00-B-4255A



APU valve noise muffler: Check and clean



If there is excessive noise



Replace the noise muffler with separated invoicing.



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Front and rear suspension shock absorbers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA

Engine



Engine cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive



Engines 904.977/978, 924.929

AP20.00-B-2010XA

If the oil level or the anti-corrosive/antifreeze additive is below the specified



Correct with separated invoicing.



Intake tube between air filter and the engine: check the tightness condition



AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Cooling and heating system: Check for tightness and condition of radiator, piping and flexible pipes



AP20.00-B-2050XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Air filter: check the degree of saturation of the filter



.

AP09.10-B-0951D



Fuel main filter: change the strainer





Fuel pre-filter with water separator: change the strainer



Type 384.2/3 with Engine 924.917/929 with Code M11 (Euro III) except Code M09 (EPA 04) Type 384.3 with Engine 924.917/929 with Code M09 (EPA 04) except Code M11 (Euro III)

AP47.20-B-0783XA



V belts: check the condition and adjust the belts tension



AP13.20-B-1350C

 Only vehicles equipped with additional belt for air conditioning.



Poly V drive belt: check for belt and tensioner condition



AP13.22-B-1351A

If the belt has unilateral wear, characteristic of defective tensioner



Replace with separated invoicing.

Z1 - Additional service only in 1st maintenance service M



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Fuel reservoir straps and brackets: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA

Z2 - Additional services every 2 M maintenance service



Engine and manual and automatic gearboxes suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axle 732.792

AP33.20-B-3350C

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Valves: check and adjust the valves clearance



Vehicles 384.2/3 with Code M11 (Euro III)

AP05.30-B-0560B

If the clearance is not as specified



adjust the clearance.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axle wheel hubs - renew grease, check tapered roller bearing
Front axle 732.792

AP33.20-B-3350C

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.

Z4 - Additional services every 4 M maintenance service



Exhaust system: Check for tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Suspension spring packs or pneumatic bellows: inspect visually for damages



AP32.20-B-3255A



Fuel reservoir: clean the sieve



AP47.10-B-4730A

In the case of the internal cleaning of the reservoir



Clean the reservoir with separated invoicing.



Engine brake: Check condition and operation



AP14.15-B-1450B



Air and water radiators: check for damage and obstruction



AP09.41-B-0952B

Only in the 1st and 2nd M maintenance services



Springs beam “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque



AP00.20-B-0073XB

J1 - Maintenance services every year



Clutch actuation system: change the hydraulic fluid



.

AP25.20-B-2981XB



Compressed air desiccator: change the granulate canister



AP42.60-B-4381C



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Fuel filter: change the filter



.

AP09.10-B-0980E

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.