| M - Maintenance services | |
| J - Periodic service scope | |
| Z- Additional services | |
| V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services) | |
| Z1 - Additional services only in 1st M maintenance service | |
| Z2 - Additional services every 2 M maintenance service | |
| Z4 - Additional services every 4 M maintenance service | |
| From the 2nd maintenance service M | |
| J1 - Maintenance services every year | |
| J2 - Maintenance services every 2 years | |
| J3 - Maintenance services every 3 years | |
| Maintenance services every 240.000 Km or, maximum, every 2 years |
B00.20-0141-11
Customer | Order number |
License plate number | Current mileage |
Date | Signature |
M | J | Z | Input condition not OK: | | |||
Completed | |||||||
| | | |||||
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Checks to be performed by the Technical Consultant | |||||||
| Fire extinguisher: check holder, seal, pressure and the load expiry date |
| | ||||
See the extinguisher instructions | |||||||
| Seat belts: check for condition and operation |
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| Horn, alarm buzzer and pilot lamps: check operation |
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| External headlights and lamps: check the correct operation |
| | ||||
| Windshield wiper and washer: check operation |
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| Forced ventilation and heating: check operation |
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| Driver seat: check the adjustment devices operation |
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Oil services | |||||||
| Engine: Change the oil and the filter |
| | ||||
Engine 926.99 | |||||||
| Manual transmission: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the manual transmission | |||||||
| |||||||
Change the oil. | |||||||
Transmission 714.120 | |||||||
Transmission 712.63. 718.85 | |||||||
| Automatic transmission: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission | |||||||
| |||||||
Change the oil and filter. | |||||||
Automatic transmission 721.7, 721.834 | |||||||
Automatic transmission 721.939/943/946/947 | |||||||
Automatic transmission 721.952/955 | |||||||
Automatic transmission 721.831 | |||||||
| Rear axle: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the rear axle | |||||||
| |||||||
Change the oil. | |||||||
Rear axle 740.752 | |||||||
Rear axles 746.27/9 | |||||||
Rear axles 746.218/225 | |||||||
| Voith Retarder: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for retarder oil change | |||||||
| |||||||
Change the oil. | |||||||
Chassis and body | |||||||
| Kingpins: lubricate with grease under pressure |
| | ||||
| Front and rear brake shoes drive axles: lubricate with grease under pressure |
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| Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure |
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| Front and rear suspension spring beams pins: lubricate with grease under pressure |
| | ||||
| Universal joints and sliding sleeve of the propeller shaft: lubricate with grease under pressure |
| | ||||
| Clutch actuation system: change the hydraulic fluid |
| | ||||
| Hydraulic power steering: check the oil level and correct it, if necessary |
| | ||||
If the oil level is below the specified | |||||||
| |||||||
Correct the oil level. | |||||||
| Windshield washer reservoir: check the level |
| | ||||
If the level is below the specified | |||||||
| |||||||
Replenish it. | |||||||
| Cooling and heating system: Check for tightness and condition of radiator, piping and flexible pipes |
| | ||||
Visual inspection. | |||||||
| All the major assemblies (engine, manual transmission, hydraulic retarder, automatic transmission, rear axle and power steering): check for the tightness and condition |
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Major assemblies - check tightness and condition | |||||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| All the oil tubing, hoses, flexible pipes and sensor electric cables: check the tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Reservoirs, pneumatic and hydraulic components: check the tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Shock absorbers of the front and rear suspension, dust cover and hoods: check the tightness and condition |
| | ||||
In case of damaged or worn pads, out of the specified | |||||||
| |||||||
Replace it with a separate service order. | |||||||
| Rear axle: Adjust the bevel gear thrust bolt |
| | ||||
Rear axles 741.914, 746.97 | |||||||
| Transmission shafts: check universal joints and sliding sleeve for play and wear. |
| | ||||
| Disc brake system: check for brake pad wear |
| | ||||
In case of damaged or worn pads, out of the specified | |||||||
| |||||||
Replace it with a separate service order. | |||||||
| Drum brake system: check brake linings for wear |
| | ||||
In case of damaged or worn linings, out of the specified | |||||||
| |||||||
Replace it with a separate service order. | |||||||
| Service brake and parking brake: check for operation |
| | ||||
| Automatic brake adjuster: check for operation |
| | ||||
| APU valve noise muffler: Check and clean |
| | ||||
In case of damage or excessive noises | |||||||
| |||||||
Replace the noise muffler with a separate invoice. | |||||||
| Pneumatic tanks with drain valve: drain condensed water |
| | ||||
| Steering: check sector rod play, condition and play of the steering terminals |
| | ||||
| Clutch: check thickness of clutch disc at the wear indicator |
| | ||||
| Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Pneumatic suspension: re-tighten the front and rear suspension brackets observing the moment of tightening |
| | ||||
Engine | |||||||
| Engine cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive |
| | ||||
If the coolant oil level or the anti-corrosive/antifreeze additive is below the specified | |||||||
| |||||||
Correct with a separate service order. | |||||||
| Intake system: check condition and tightness |
| | ||||
. | |||||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Fuel pre-filter: clean the filter |
| | ||||
| Fuel filter: change the strainer |
| | ||||
| Fuel pre-filter with water separator: change the strainer |
| | ||||
| Air filter: check the degree of saturation of the filter |
| | ||||
| V belts: check the condition and adjust the belts tension |
| | ||||
In case of damages | |||||||
| |||||||
Replace the belt and/or tensors, with separate invoicing. | |||||||
| Poly V drive belt: check for belt and tensioner condition |
| | ||||
In case of damages | |||||||
| |||||||
Replace the belt and/or tensors, with separate invoicing. | |||||||
Final control | |||||||
| Routing test or in rolls |
| | ||||
Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance. | |||||||
V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services) | |||||||
| Valves: check the clearance and adjust it |
| | ||||
If the valve clearance is out of specification | |||||||
| |||||||
adjust the clearance. | |||||||
Z1 - Additional services only in 1st M maintenance service | |||||||
| Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Fuel reservoir straps and brackets: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
Z2 - Additional services every 2 M maintenance service | |||||||
| Engine and manual and automatic transmission suspension: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance |
| | ||||
Front axles 739.395/396/397 | |||||||
In the case of operation in highway service conditions. | |||||||
In case of daily use, with mixed service operation and mileage above 10,000 km/month. | |||||||
Z4 - Additional services every 4 M maintenance service | |||||||
| Headlights: check aiming and adjust if necessary |
| | ||||
In case of misalignment of the headlamp | |||||||
| |||||||
Adjust. | |||||||
| Pneumatic suspension bellows: check visually for damages |
| | ||||
| Exhaust system: Check for tightness, state and fastening |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause, with separated invoicing. | |||||||
| Fuel reservoir: clean the sieve |
| | ||||
In case of impurities inside the reservoir | |||||||
| |||||||
Perform internal cleaning of the reservoir with separate service order. | |||||||
| Engine brake: Check condition and operation |
| | ||||
| Air and water radiators: check for damage and obstruction |
| | ||||
From the 2nd maintenance service M | |||||||
| Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance |
| | ||||
Front axles 739.395/396/397 | |||||||
In the case of operation in heavy duty service. | |||||||
In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month. | |||||||
J1 - Maintenance services every year | |||||||
| Clutch actuation system: change the brake fluid |
| | ||||
| Compressed air desiccator: change the granulate canister |
| | ||||
| Haldex condenser and separator: Clean and inspect |
| | ||||
| Cooling system: Change the coolant. |
| | ||||
Only cooling systems refueled with anti-corrosive additive class MB 312.0 | |||||||
J2 - Maintenance services every 2 years | |||||||
| Fuel filter: change the sieve |
| | ||||
Type 382.176/177 | |||||||
Type 382.185/188/189 | |||||||
Observe assembly date. | |||||||
J3 - Maintenance services every 3 years | |||||||
| AdBlue pressure accumulator: calibrate |
| | ||||
| Cooling system: Change the coolant. |
| | ||||
Only cooling systems refueled with anti-corrosive additive class MB 325.0 | |||||||
Maintenance services every 240.000 Km or, maximum, every 2 years | |||||||
| AdBlue filter: replace |
| | ||||
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