ar0140d8000d

Remove/install timing case cover

Typ ar · téma 01.40 · verze 0113 · 2010-03-08

Platí pro: ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 01 Motor kompletní, odvětrání motoru, hlava válců, kliková skříň › 01.40 Kliková skříň, víko skříně převodky, koncové víko — Řada 611 (modely 981, 983, 987) · Řada 690 (modely 6**) · Řada 901 (modely 6**) · Řada 902 (modely 6**) · Řada 903 (modely 6**) · Řada 904 (modely 6**) · Řada 905 (modely 6**)

EinPAS 15 Motor › 15.15 Kompletní spalovací motor/blok motoru/klikový mechanismus › 15.15.30 Skříň rozvodů/Skříň setrvačníku — Řada 611 (modely 981, 983, 987) · Řada 690 (modely 6**) · Řada 901 (modely 6**) · Řada 902 (modely 6**) · Řada 903 (modely 6**) · Řada 904 (modely 6**) · Řada 905 (modely 6**)

Platí také pro motory/převodovky: 612 981

AR01.40-D-8000D

Remove/install timing case cover

2.3.10

ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6

ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6

ENGINES 611.983 in MODEL 690.6

Remove/install timing case cover

D01.40-1101-06

Shown on engine 611

1 Timing case cover

2 Gasket

3 Screw

4 Screw

5 Crankshaft radial seal

6 Poly-V belt tensioning device

7 Oil/water heat exchanger

8 Coolant hose

9 Gasket

Remove/install

1

Disconnect ground cable at battery

2

Remove complete radiator unit

AR20.20-D-3865F

3

Drain engine oil

Engine oil and filter change

AP18.00-D-0101A

4

Unscrew cover at oil filter housing

Take out oil filter element so that engine oil flows off into oil pan.

*103589020900

*BA18.20-P-1002-01G

5

Remove front cover at cylinder head

AR01.30-D-5700D

6

Remove poly-V belt

AR13.22-D-1202E

7

Remove/install high-pressure pump

AR07.02-D-1020A

8

Remove coolant pump

AR20.10-D-1271E

9

Remove belt pulley/vibration damper

AR03.30-D-1600G

10

Remove power steering pump

AR46.30-D-0500E

11

Take off refrigerant compressor at timing case cover and place to the side with refrigerant lines connected

On vehicles fitted with air conditioning
(code HH6, HH9).

AR83.55-D-5300B

12

Detach generator at timing case cover and place to the side with cables connected

AR15.40-D-5032E

13

Insert front end crossmember and attach with screws

If required for attaching the engine lifting device for removing the oil pan.

14

Remove oil pan

Engine 611.981/983/987

AR01.45-D-7500F

Engine 612.981

AR01.45-D-7500G

15

Detach coolant hose (8) at oil-water heat exchanger

Inspect condition of hose clamps and hoses, replace if necessary.

16

Unscrew bolts (4) of cylinder head at timing case cover (1)

Engine 611.981/983/987

*BA01.30-P-1005-01A

Engine 612.981

*BA01.30-P-1001-01M

17

Unscrew bolts (3) and remove timing case cover (1)

Installation: Clean sealing surfaces. Replace rubber gasket (2). Pay attention to dowel sleeves (arrows). Coat sealing surface of timing case cover with sealant. Refer to:

*BA01.40-N-1001-01B

Notes on sealant path for timing case cover

AH01.40-P-1000-01E

Loctite sealant 5970

*BR00.45-Z-1013-01A

Squeeze gun

*112589002500

Inspect cylinder gasket, replace if damaged

Remove/install cylinder head

AR01.30-D-5800E

19

Replace front crankshaft radial seal (5)

AR03.20-D-3000D

20

Fit on existing poly V-belt tensioning device (6)

Only if timing case cover replaced

*BA13.25-P-1001-01G

21

Use existing oil-water heat exchanger (7)

Only if timing case cover is replaced.
Install new gasket (9).

*BA18.30-P-1001-01C

22

Install in the reverse order

23

Bleed low pressure fuel circuit

AR07.16-D-0100A

24

Inspecting cooling system for leaks

Engine with new cylinder head gasket:

Do not pressure-test cooling system until engine has reached operating temperature.

AR20.00-P-1010HA

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

25

Inspect for oil leaks

Allow engine to run until warm, then turn off engine and check for leaks

Danger!

Risk of explosion from fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure.

Keep all ignition sources out of hazard area.

Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01A

26

Inspect fuel system for leaks

Run engine, switch off and inspect for leaks.

27

Encode radio, set clock

Cylinder head tightening torques

Number

Designation

Engine 611.981/
983/987

BA01.30-P-1005-01A

Bolt, cylinder head to timing case cover

M8

Nm

20

Cylinder head tightening torques

Number

Designation

Engine
612.961/962/963/965/966/967/981

BA01.30-P-1001-01M

Bolt, cylinder head to timing case cover

M8

Nm

20

Crankcase, timing case cover, end cover

Number

Designation

Engine
611.981/
983/ 987

Engine
612.981

BA01.40-N-1001-01B

Bolt, timing case cover to cylinder crankcase

M6

Nm

-

-

M8

Nm

20

20

Belt tensioning device

Number

Designation

Engine 611.981/
983/987

Engine 612.981

BA13.25-P-1001-01G

Bolt from poly-V belt tensioning device to timing case cover

Nm

30

30

BA13.25-P-1002-01G

Bolt connecting tensioner pulley to poly-V belt tensioning device

Nm

36

36

Engine lubrication, oil filter

Number

Designation

Engine 611.981/
983/987

Engine 612.981

BA18.20-P-1002-01G

Threaded cap to oil filter

Nm

25

25

Oil cooling system

Number

Designation

Engine 611.981/
983/987

Engine 612.981

BA18.30-P-1001-01C

Bolt, oil-water heat exchanger to timing case cover

Nm

14

14

Remove/install timing case cover
Remove/install timing case cover

103 589 02 09 00

Wrench socket

Squeeze gun

112 589 00 25 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Loctite sealant 5970

A 003 989 98 20

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