D01.45-1103-09
1 Oil pan
2 Screw/bolts
3 Plug for oil level sensor
4 Cable duct
5 Screw/bolts
6 Screw/bolts
13 Screw/bolt
14 Bow
15 Stabilizer
16 Engine lifting device
7 Seal
8 Screw/bolts
9 Oil pump
10 Sealing ring
11 Chain tensioner
12 Oil pump chain
| Remove/install | ||
1 | Drain engine oil, pour in | ||
| Engine oil and filter change | ||
2 | Detach anti-roll bar (15) at front axle and turn down | Installation: Replace self-locking nut. | |
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3 | Detach cable duct (4) for generator wiring harness on left and right at crankcase, release from oil pan Screw/bolts and push to the side | ||
4 | Carefully raise engine with engine lifting device (16) until it abuts at the firewall | Lowering: When lowering, place engine lightly onto engine mount, screw in Screw/bolts and tighten by hand until they make contact. Then, lower engine fully and tighten Screw/bolts to the final torque. | |
WBM 0307.02 (do not reorder) | |||
Engine support device, engine hoist | |||
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5 | Unplug connector (3) at oil level sensor | ||
6 | Unscrew Screw/bolts (6) and Screw/bolts (2, 5) of oil pan (1) | Installation: First of all screw in all Screw/bolts until they make contact, then tighten fully. | |
Pay attention to different lengths and diameters of Screw/bolts! | |||
Bolt plan for oil pan | |||
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7 | Unscrew screw/bolts (8) for oil pump (9) | | |
8 | Press chain tensioner (11) off the oil pump chain (12), detach oil pump (9) from oil pump chain (12) and place down into the oil pan | Installation: Replace sealing ring (10). Clean oil pump strainer. If oil pump is dry, fill it with engine oil so that oil is transported when it is first started. | |
9 | Take off oil pan (1) together with oil pan gasket (7) and oil pump (9) | Installation: Clean sealing surfaces. Replace oil pan gasket (7) and coat places labeled with blue mark (arrows) with sealant. | |
10 | Install in the reverse order | ||
Danger! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from moving by itself. | |
11 | Inspect for oil leaks | Run engine until warm, switch off and inspect for leaks. |
Oil pan
Number | Designation | Engine 612.981 | ||
BA01.45-N-1001-01H | Screw/bolt, oil pan to cylinder crankcase | M6 | Nm | 9 |
M8 | Nm | 20 | ||
M10 | Nm | - | ||
BA01.45-N-1002-01H | Screw/bolt, transmission bell housing to oil pan | Nm | 40 | |
BA01.45-N-1004-01H | Screw/bolt, oil pan to end cover | Nm | 9 | |
BA01.45-N-1005-01H | Screw/bolt, oil pan to timing case cover | M6 | Nm | 9 |
Oil pump
Number | Designation | Engine 612.961/ | |
BA18.10-P-1001-01E | Screw/bolt, oil pump to crankcase | Nm | 18 |
Engine mounts, engine supports
Number | Designation | Engine 612.981 | |
BA22.10-N-1002-01L | Screw/bolt, engine bracket to front engine mount | Nm | 83 |
Anti-roll bar
Number | Designation | Model 690, 901, 902, 903, 904 | ||
BA32.35-N-1001-02E | Bolt or nut, anti-roll bar bearing shell to front axle beam | M8 | Nm | 30 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
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