AR13.22-D-1202E | Remove/install poly-V belt | 15.2.12 |
ENGINES 611.981 in MODEL 901.6, 902.6, 903.6, 904.6
ENGINES 611.983 in MODELS 690.6, 903.6, 904.6
ENGINES 611.987 in MODEL 901.6, 902.6, 903.6, 904.6
ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
D13.22-0002-06
Shown on engine 611
1 Poly-V belt
2 Tensioning device
3 Pin (4 mm diameter)
4 Tensioner pulley
| Removing | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnect ground lead from battery | ||
| Notes on battery | ||
2 | Loosen poly-V belt (1) | ||
3 | Detach poly-V belt (1) | When carrying out further operations on the engine or timing case cover, relieve pressure on tensioning device. Inspect belt pulley sections and tensioning device for damage and dirt, replace if necessary. | |
| Checking | ||
4 | Check poly-V-belt (1) | Check poly-V belt (1) for damage and traces of wear, replace if necessary. | |
| Damage profiles for a poly-V belt | ||
| Install | ||
5 | Fit on poly-V belt (1) | Fit on poly-V belt (1), beginning at the tensioner pulley: | |
Routing diagram of poly-V belt | |||
Single-belt drive | |||
6 | Tension poly-V belt (1) | ||
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
7 | Connect ground lead to battery | ||
| Notes on battery | ||
8 | Encode radio, set clock | See owner's manual |
Check values for single-belt drive
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