AR20.20-D-3865F | Removing and installing radiator | 7.4.99 |
ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6
ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
ENGINE 611.983 in MODEL 690.6
D20.20-1101-06
1 Right radiator trim panel
2 Left radiator trim panel
3 Rubber grommet
4 Charge air hose
5 Hydraulic oil hose
6 Hydraulic oil hose
7 Connector of coolant level sensor
8 Coolant hose
9 Coolant hose
10 Coolant hose
11 Charge air hose
12 Radiator unit (complete)
13 Hand pump
D20.20-1102-06
14 Top radiator trim panel
15 Charge air cooler
16 Bottom radiator trim panel
17 Radiator
18 Fan shroud
19 Retaining clamp
20 Coolant pipe
21 Coolant hose
22 Coolant hose
Modification notes
3.5.03 | Repair method modified. Place cooling loop of Steering with connected lines to the side. | Emtpying, filling and ventilating of the steering system does not apply. |
| Remove/Install | ||
Danger! | Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection. | |
1 | Drain coolant | Only at radiator | |
2 | Remove front end cross member together with front grille | ||
3 | Remove front bumper | ||
4.1 | Remove condenser | Only if code (HH9) air conditioning fitted | |
5.1 | Disconnect and detach lines at oil cooler | Only with code (G40) automatic transmission. | |
6 | Detach charge air hose (11) at turbocharger | ||
7 | Detach charge air hose (4) at air intake pipe (HFM) | ||
8 | Detach coolant hoses (8, 9, 10) at coolant expansion reservoir, at radiator and at connection of coolant pump | Collect coolant which flows out Installation: Check condition of hose clamps, replace if necessary. | |
9 | Unplug connector (7) at coolant level sensor | ||
10 | Detach cooling loop of Steering at radiator | Place to the side with connected lines | |
11 | Remove radiator trim on left (2) and on right (1) | Attached by screws at bottom, inserted at top. | |
12 | Lift complete radiator unit (12) up and out of the rubber grommets (3) in the body | Carry out the following steps (12 - 19) only if parts of the radiator unit are to be replaced. | |
13 | Remove top radiator trim (14) | ||
14 | Detach charge air cooler (15) at radiator (17) | ||
15 | Remove bottom radiator trim (16) | ||
16 | Detach coolant hoses (21, 22) at radiator (17) | Installation: Check condition of hose clamps, replace if necessary. | |
17 | Detach coolant pipe (20) together with coolant hoses at fan shroud (18) | ||
18 | Take off fan shroud (18) at radiator (17) | ||
19 | Install in the reverse order | ||
| Inspect | ||
20 | Inspect cooling system for leaks | ||
Danger! | Risk of accident as vehicle may start off by itself with the engine running. Risk of injury as working around the engine during start-up or while running may result in contusions and burns | Secure vehicle to prevent it from moving. | |
21.1 | Check oil level in automatic transmission or adjust to correct level if necessary | Only with code (G40) automatic transmission. | |
22.1 | Inspect for oil leaks | Only with code (G40) automatic transmission. Run engine until warm, switch off and check for leaks. |
Odkazované dokumenty
- ar2000d1010c
- ar2000d1142a
- ar2700d0101a
- ar8330d6540b
- ar8800d2302a
- ar8820d2000c
- as0000z000501a Nebezpečí úrazu při samovolném rozjetí vozidla při běžícím motoru. Nebezpečí poranění pohmožděním a popálením při výkonech prováděných během startování nebo při běžícím motoru
- as2000z000101a Nebezpečí poranění kůže a očí opařením vystřikující, horkou chladicí kapalinou. Nebezpečí otravy při požití chladicí kapaliny