OF 8000 testing and repair work

AR00.01-Z-0684AB

OF 8000 testing and repair work

23.5.13

MODEL

684.482 with ENGINE 904.941 with BODY 684.882 with TRANSMISSION 712.353 with REAR AXLE 746.681 with STEERING GEAR 766.532/533 with FRONT AXLE 733.570

Document list: Engine, function group 01, 03, 05, 09, 13, 14, 18, 20, 47

1

Remove/install cylinder head

Model 684.482 with engine 904.941 * only for Indonesia

AR01.30-I-5800B

 The digits in the first column are serial numbers and do not mark the sequence of work.

2

Check/face-grind cylinder head contact surfaces

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.30-I-7162B

3

Clean main oil duct

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-I-8501B

4

Measure cylinder bores

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-I-9202B

5

Flex-honing cylinder wall

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-I-9211B

6

Remove cylinder liner

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-I-9272B

7

Install cylinder liner

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-I-9273B

8

Widen cylinder bore in crankcase

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR01.40-W-9271A

9

Check/repair connecting rod

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.10-I-6111B

10

Replace front crankshaft radial sealing ring

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.20-I-3000B

11

Remove/install crankshaft

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.20-I-4351B

12

Measure crankshaft and remount in bearings

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.20-I-4355B

13

Remove/install flywheel

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.30-I-8002B

14

Check, remachine flywheel

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.30-I-8022B

15

Replace ring gear on flywheel

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.30-I-8312B

16

Remove/install guide bearing in flywheel

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR03.30-I-8401B

17

Inspect valve stroke

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR05.00-I-1500B

18

Remove/install camshaft

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR05.20-I-6292B

19

Remove/install valves

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR05.30-I-3511B

20

Grind valves

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR05.30-I-4202B

21

Remove/install turbocharger

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR09.40-I-6020B

22

Inspect charge air cooler and charge air hoses for leaks

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR09.41-I-6800B

23

Remove/install poly-V belt tensioning device

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR13.25-I-3200B

24

Remove/install exhaust manifold

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR14.10-I-3915B

25

Remove/install engine brake valve fitting

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR14.15-I-6302B

26

Fill engine oil circuit

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR18.00-I-1600B

27

Remove/install oil/water heat exchanger

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR18.30-I-6840B

28

Remove/install oil level sensor

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR18.40-I-4111B

29

Remove grease and scale in the cooling system

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR20.00-I-1030B

30

Remove/install coolant pump

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR20.10-I-1271B

31

Check coolant thermostat

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR20.10-I-2455B

32

Remove/install fan

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR20.40-I-5614B

33

Remove/install fuel filter housing

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR47.20-I-5600A

34

Remove/install fuel pump

MODEL 684.482 with ENGINE 904.941 * only for Indonesia

AR47.20-I-5710C