AP00.20-M-0011B | Maintenance service | 29.8.06 |
MODEL 905.613
Sprinter Classic 2+2 - 6.34 t minibus,
up to model year 2002
Sprinter Classic
minibus
2+2 - 6.34 t
Maintenance
Additional work at each maintenance service
Additional operations at every 2nd maintenance service
Additional work at each 6th maintenance service
Maintenance work once a year
Maintenance operations every 2 years
Maintenance jobs every 3 years
Maintenance work every 15 years/250.000 km
Customer: Order number: License number: Confirm that work has been completed by signing Fitter: Date: |
Completed | Input condition Not OK | Operation Position no.. | |
Check by customer service adviser | |||
| Check due date for tachograph inspection (§57B); authorize inspection if necessary | Date: | |
| Check due date for main inspection; authorize inspection if necessary | Date: | |
| Check due date for safety inspection; authorize inspection if necessary | Date: | |
| Check due date for exhaust emissions inspection; authorize inspection if necessary | Date: | |
| Check vehicle for damage to paintwork, corrosion and accident damage | | |
Test bench | |||
| Brake testing on test stand | Enter braking values in N: Left Right front Rear Parking brake | |
Engine compartment | |||
| Engine: |
| |
Check fluid level, correct | |||
| Check engine cooling system | ______°C Correct subject to a separate repair order | |
| Hydraulic Brake System | | |
| Power steering | | |
| Battery | | |
| Windshield washer system | | |
Engine: | |||
| Replace fuel filter (filter with water separator) |
| |
| Air filter element: Check contamination | Replace as per findings - subject to a separate repair order. Replace at least every 3 years (note installation date!). Paper element replaced Yes No | |
Chassis and body | |||
| Replace dust filter for heating/air conditioning | except national version USA, Mexico, Canada | |
Wheels, brakes | |||
| Tire inflation pressure: | | |
| Check brake lining thickness | | |
Underside of vehicle | |||
Check for leaks and condition | |||
| All major assemblies: | | |
| All lines and hoses, sensor cables | | |
| Rubber boots of front axle supporting joints, shock absorbers | | |
Chassis and body | |||
| Rubber auxiliary springs: visual inspection | | |
| Retarder - check gap | Telma CC 35 retarder | |
| Checking condition of steering mechanism | | |
| Compressed-air reservoir: Drain condensation | | |
| Tighten screws and nuts: Observe official torque specifications. | ||
| Chassis, body, retarder |
| |
Vehicle interior | |||
| Reset ASSYST maintenance computer | Upon completion of the maintenance operations. | |
Function test | |||
| Signaling system, indicator lamps | | |
| Headlamps, exterior lamps | | |
| Windshield wipers, windshield washer system | | |
| Air conditioning | Hispacold 5 D roof air conditioning | |
| Door and reversing system | | |
| climate control | ||
| Air conditioning system: | Hispacold 5 D roof air conditioning Correct subject to separate repair order | |
Additional work at each maintenance service | |||
| Lubricating work | ||
| Doors, propeller shafts |
| |
| Retarder | Telma CC 35 retarder | |
Additional operations at every 2nd maintenance service | |||
| Oil change | ||
| Manual transmission |
| |
Engine: | |||
| Replace air filter element | Replace at least every 3 years (note installation date!). | |
| Replace fuel filter (filter without water separator) |
| |
| Inspect poly V-belt for wear and damage | | |
Additional work at each 6th maintenance service | |||
| Oil change | ||
| Rear axle |
| |
Maintenance operations once a year | |||
| Air conditioning system - clean condenser | Hispacold 5 D roof air conditioning | |
| Clean dust filter of roof air conditioning, inspect and replace, if necessary | Hispacold 5 D roof air conditioning | |
| Floor heaters - clean heat exchanger | Convector heater, control via "Heatmatic" | |
Maintenance work every 2 years | |||
| Hydraulic brake system: |
| |
| Compressed air drier: Replace granulate cartridge |
| |
Maintenance jobs every 3 years | |||
| Replace refrigerant | Hispacold 5 D roof air conditioning | |
| Replace dehydrator | Hispacold 5 D roof air conditioning | |
Maintenance operations every 15 years/250, 000 km | |||
| Replace coolant | Observe coolant composition | |
Final inspection | |||
| Visual inspection/road test |
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