an2000w0001c

Retrofit coolant filter

Typ an · téma 20.00 · verze 0300 · 2020-01-31

Platí pro: Engine 470.9, 471.9, 473.9 in model WDF963.### #B up to 987776 with code B3H (Water-type secondary retarder) with code F1Q (M-cab) except code F1R (L-cab) except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.) except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.) Engine 470.9, 471.9, 473.9 in model WDB963.### #0 up to 158272, WDB964.### #0 up to 158272 with code B3H (Water-type secondary retarder) with code F1Q (M-cab) except code F1R (L-cab) except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.) except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.) Engine 470.9, 471.9, 473.9 in model WDB963.### #L up to 999999, WDB964.### #L up to 999999 with code B3H (Water-type secondary retarder) with code F1Q (M-cab) except code F1R (L-cab) except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.) except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.)

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 20 Chlazení motoru › 20.00 Všeobecné — Řada 470 (modely 9**) · Řada 471 (modely 9**) · Řada 963 · Řada 964

EinPAS 15 Motor › 15.25 Chladicí systém motoru › 15.25.3 Dodatečná montáž/přemontování — Řada 470 (modely 9**) · Řada 471 (modely 9**) · Řada 963 · Řada 964

Platí také pro motory/převodovky: 473 9**

AN20.00-W-0001C

Retrofit coolant filter

16.01.2020

Engine

470.9, 471.9, 473.9 in model WDF963.### #B up to 987776

with code B3H (Water-type secondary retarder)

with code F1Q (M-cab)

except code F1R (L-cab)

except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.)

except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.)

Engine

470.9, 471.9, 473.9 in model WDB963.### #0 up to 158272, WDB964.### #0 up to 158272

with code B3H (Water-type secondary retarder)

with code F1Q (M-cab)

except code F1R (L-cab)

except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.)

except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.)

Engine

470.9, 471.9, 473.9 in model WDB963.### #L up to 999999, WDB964.### #L up to 999999

with code B3H (Water-type secondary retarder)

with code F1Q (M-cab)

except code F1R (L-cab)

except code N7G (EnginePTO, front, pre-inst.for AW22.5 Frigo gen.)

except code N7H (EnginePTO, front, pre-inst. for AW30 Frigo gen.)

Modification notes

14.01.2020

Set max. driving distance per maintenance interval in central gateway control unit (CGW) to "150,000 km", added.

Operation step 17

14.01.2020

Set max. time per maintenance interval in central gateway control unit (CGW) to "1 year", added.

Operation step 18

Retrofit coolant filter

W20.00-1132-09

Shown on vehicle with air-sprung front axle

1

Coolant filter

3

Return hose

5

Soundproofing

2

Bracket

4

Feed hose

6

Connection fitting

Retrofit coolant filter

W20.00-1133-08

4

Feed hose

5.1

Corner

8

Line

5

Soundproofing

7

Hole

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Install

1

Tilt cab.

2

Remove soundproofing (5).

Only if soundproofing (5) is installed.

3

Drain off coolant.

AR20.00-W-1142H

4.1

Remove coolant drain fitting from crankcase and replace with connection fitting (6).

ENGINE 471.9, 473.9

Connection fitting to crankcase

*BA01.40-N-1009-02A

4.2

Remove coolant drain fitting from oil/coolant module and replace with connection fitting (6).

ENGINE 470.9

Connection fitting on oil/coolant module

*BA18.20-N-1009-02A

5

Install coolant filter (1) with bracket (2).

AN20.00-W-0001-01C

Connection fitting to coolant filter

*BA20.00-N-1012-02D

6

Connect coolant filter (1).

AN20.00-W-0001-02C

7

Leave bore (7) of soundproofing (5) open at side as shown.

Only if soundproofing (5) is installed.

8

Cut off corner (5.1) of soundproofing (5) at line (8) and deburr soundproofing (5).

Only if soundproofing (5) is installed.

9

Install soundproofing (5).

Only if soundproofing (5) is installed.

10

Check all retrofitted component parts for unobstructed movement and lack of chafing.

Due to the variety of the variants it can be necessary to adapt the displayed routing of the coolant hoses to the existing as-built configuration. Furthermore collisions with already mounted assembly parts should be avoided. If necessary alter the holder or routing of the electrical line.

11

Tilt back cab.

12

Fill in coolant.

AR20.00-W-1142H

13

Perform engine test run and check coolant filter (1) and all newly routed hoses for leak tightness.

Visual inspection.

If a leakage is found,

Tilt cab and eliminate leakage.

Update Vehicle Documentation (VeDoc)

14

Add number of the variant parts list (SAA) 54225434 for the coolant filter (1).

Enter variant parts list (SAA) in design group DG 50.

15.1

Add number of the variant parts list (SAA) 54225430 for the connection fitting (6) on the crankcase.

ENGINE 471.9, 473.9

Enter variant parts list (SAA) in design group DG 50.

15.2

Add number of the variant parts list (SAA) 54225429 for the connection fitting (6) on the oil/coolant module.

ENGINE 470.9

Enter variant parts list (SAA) in design group DG 50.

16

Add code M8T (coolant filter) via VeDoc in the online vehicle data card.

17

Set max. driving distance per maintenance interval in central gateway control unit (CGW) to "150,000 km".

Only for vehicles with maintenance channel for coolant.

The parameterization is fully menu-assisted at:
MS maintenance system (A2 a3) 
Adaptations 
Parameterization 
Coolant 
Maximum driving distance per maintenance interval

18

Set max. time per maintenance interval in central gateway control unit (CGW) to "1 year".

Only for vehicles with maintenance channel for coolant.

The parameterization is fully menu-assisted at:
MS maintenance system (A2 a3) 
Adaptations 
Parameterization 
Coolant 
Maximum time per maintenance interval

Crankcase, end cover

Number

Designation

Engine 471.9

Engine 473.9

BA01.40-N-1009-02A

Connection fitting to crankcase

Nm

30

30

Oil/coolant module

Number

Designation

Engine 470.9

BA18.20-N-1009-02A

Connection fitting on oil/coolant module

Nm

55

Engine cooling, general

Number

Designation

Engine 470.9

Engine 471.9

BA20.00-N-1012-02D

Connection fitting to coolant filter

Nm

50

50

Engine cooling, general

Number

Designation

Engine 473.9

BA20.00-N-1012-02D

Connection fitting to coolant filter

Nm

50

Parts ordering note

Part no.

Designation

Quantity

A 960 500 03 21

Coolant filter parts kit (1)

1

A 002 997 42 71

Connection fitting (6) at crankcase (engine 471.9, 473.9)

1

A 002 501 00 09

Connection fitting (6) at oil/coolant module (engine 470.9)

1

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