ar4620w1600a

Remove/install radial shaft sealing ring in valve housing of steering gear

ประเภท ar · หัวข้อ 46.20 · เวอร์ชัน 0107 · 2018-02-21

ใช้กับ: Model 375, 944, 950, 952, 953, 954 with steering gear 765.82 Mercedes-Benz/ThyssenKrupp steering, steering gear installed Model 375, 970, 972, 974, 975, 976 with steering gear 765.83 Mercedes-Benz/ThyssenKrupp steering, steering gear installed Model 375, 970, 972, 974, 975, 976 with steering gear 765.84 Mercedes-Benz/ThyssenKrupp steering, steering gear installed

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ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 46 Steering › 46.20 Steering gear — ซีรีส์ 375 · ซีรีส์ 944 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954 · ซีรีส์ 970 · ซีรีส์ 972 · ซีรีส์ 974 · ซีรีส์ 975 · ซีรีส์ 976

EinPAS 22 Steering › 22.15 Power steering › 22.15.42 Steering gear/steering shaft — ซีรีส์ 375 · ซีรีส์ 944 · ซีรีส์ 950 · ซีรีส์ 952 · ซีรีส์ 953 · ซีรีส์ 954 · ซีรีส์ 970 · ซีรีส์ 972 · ซีรีส์ 974 · ซีรีส์ 975 · ซีรีส์ 976

ใช้กับเครื่องยนต์/เกียร์ด้วย: 765 82*, 765 83*, 765 84*

AR46.20-W-1600A

Remove/install radial shaft sealing ring in valve housing of steering gear

15.02.2018

Model

375, 944, 950, 952, 953, 954 with steering gear 765.82

Mercedes-Benz/ThyssenKrupp steering, steering gear installed

Model

375, 970, 972, 974, 975, 976 with steering gear 765.83

Mercedes-Benz/ThyssenKrupp steering, steering gear installed

Model

375, 970, 972, 974, 975, 976 with steering gear 765.84

Mercedes-Benz/ThyssenKrupp steering, steering gear installed

Remove/install radial shaft sealing ring in valve housing of steering gear

Shown on steering gear 765.84

1

Steering gear

2

Primary shaft

3

Radial shaft sealing ring

4

Retaining ring

5

Steering shaft

6

Bellows

7

Oil return line

8

Oil pressure line

Pfeil A

Mark

Pfeil B

Assembly slot

P

Connection, power steering pump

T

Oil return connector

W46.20-1020-05

Remove/install radial shaft sealing ring in valve housing of steering gear
Remove/install radial shaft sealing ring in valve housing of steering gear

3

Radial shaft sealing ring

9

Line (from hand pump)

10

Adapter

11

Screw plug (M18x1.5)

12

Sleeve

P

Connection, power steering pump

T

Oil return connector

W46.20-1021-01

W46.20-1022-01

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Warning

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01H

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove

1

Tilt cab

2

Remove door sill on driver's side

3

Disconnect bellows (6) from steering gear (1) and push up

4

Detach support disk from primary shaft (2)

Only for model 950, 952, 953, 954 with code F15 (MEGASPACE cab)

5

Remove steering shaft (5) and tie to one side

Check marking (arrow A) on primary shaft (2) relative to assembly slot (arrow B) of universal joint for steering shaft (5).
If the assembly slot (arrow B) is offset, the position of the universal joint relative to the primary shaft (2) should be marked.

6

Clean steering gear (1) and primary shaft (2)


Remove any dirt from the upper area of the steering gear (1) and any corrosion from the primary shaft (2).
To ensure that dirt does not enter the steering gear (1).

7

Remove retaining ring (4)

8

Remove oil return line (7), oil pressure line (8) and oil reservoir from steering gear (1)

Collect escaping oil in a suitable container. Seal oil return line (7) and oil pressure line (8).

Plug

*963589019100

9

Seal off oil return connection (T) with a screw plug (11)

Screw plug M18x1.5.

10

Connect line (9) from hand pump with adapter (10) to connection for power steering pump (P) and apply oil pressure to it


Cover up steering gear (1) while doing so, using a clean, lint-free rag or paper towel.
The radial shaft sealing ring (3) is suddenly pushed out of its seat by the applied pressure, whereby oil may leak out.

Hydraulic hose (complete)

*652589003323

Hand pump

*652589003321

Adapter

*765589046300

Install

11

Apply coating of multipurpose grease to sealing lips of radial shaft sealing ring (3)

MB multipurpose grease, 400 g

*BR00.45-Z-1017-06A

12

Install radial shaft sealing ring (3) with sleeve (12) into steering gear (1)


Make sure that the installation position of the radial shaft sealing ring (3) is correct.
If the radial shaft sealing ring (3) is installed too low the return channel in the steering gear (1) will be sealed.

Sleeve

*765589041400

13

Install retainer ring (4)

Use new retaining ring (4).

14

Check radial shaft sealing ring (3) for leaktightness

To do so, apply a pressure of roughly 10 bar to the steering gear (1) at the connection for the power steering pump (P) using the hand pump.

15

Detach screw plug (11), adapter (10), line (9) and hand pump

16

Apply coating of grease to radial shaft sealing ring (3) and retaining ring (4)

MB multipurpose grease, 400 g

*BR00.45-Z-1017-06A

17

Mount steering shaft (5) to primary shaft (2)

The marking (arrow A) on the primary shaft (2) must point to the center of the assembly slot (arrow B) in the universal joint.
On vehicles with an offset assembly slot (arrow B), the self-applied marking must be observed.

Fit bolt/nut, universal/constant velocity joint

*BA46.10-N-1001-07B

18

Install supporting plate

Only for model 950, 952, 953, 954 with code F15 (MEGASPACE cab)

19

Remove stop plugs and mount oil return line (7), oil pressure line (8) and oil reservoir onto steering gear (1)

Union nut, steering gear oil line/hose

*BA46.25-N-1001-04B

20

Bleed steering system

AR46.25-W-3300C

21

Check radial shaft sealing ring (3) for leaktightness

Perform visual inspection on engine when running.

22

Mount boot (6) onto steering gear (1)

23

Install entrance

24

Lower cab

Steering wheel, steering column bracket, steering shaft

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.10-N-1001-07B

Fit bolt/nut, universal/constant velocity joint

Nm

30

30

Steering wheel, steering column bracket, steering shaft

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.10-N-1001-07B

Fit bolt/nut, universal/constant velocity joint

Nm

30

Hydraulic lines

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

50

Line Ø 15 mm

Nm

60

60

Hydraulic lines

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

Line Ø 15 mm

Nm

60

Remove/install radial shaft sealing ring in valve housing of steering gear
Remove/install radial shaft sealing ring in valve housing of steering gear
Remove/install radial shaft sealing ring in valve housing of steering gear
Remove/install radial shaft sealing ring in valve housing of steering gear

963 589 01 91 00

Plug

652 589 00 33 21

Hand pump

765 589 04 63 00

Adapter

765 589 04 14 00

Sleeve

Remove/install radial shaft sealing ring in valve housing of steering gear

652 589 00 33 23

Hydraulic hose (complete)

Repair materials

Number

Designation

Order number

BR00.45-Z-1017-06A

MB multipurpose grease, 400 g

A 001 989 34 51 11

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