W18.00-1037-09
1 | Crankcase breather line | 4 | Oil filter housing | 7 | Oil replenishing canister | ||
2 | Air intake hose | 5 | Adapter M33 | 8 | Shutoff valve | ||
3 | Screw plug (M332) | 6 | Connector hose |
Filling | |||
Notes on engine oil | |||
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
1 | Tilt cab | ||
Topical note | Notes on tilting the cab | ||
2 | Remove soundproofing on top right of frame | ||
3 | Disconnect bleed crankcase breather line (1) from air intake hose (2) | ||
4 | Remove air intake hose (2) from air intake pipe and exhaust gas turbocharger | ||
5 | Unscrew screw plug (3) from oil filter housing (4) | ||
6 | Tighten adapter M33 (5) with sealing ring on oil filter housing (4) | Adapter M33 | |
7 | Screw down connector hose (6) for oil replenishing canister (7) on adapter M33 (5) | Oil replenishing canister | |
8 | Fill oil replenishing canister (7) with approved engine oil and seal it | Observe engine oil grade set in maintenance system or Specifications for Operating Fluids. | |
9 | Use hand pump installed on oil replenishing canister (7) to generate approx. 2.5 bar of overpressure | The shutoff valve (8) must dwell. | |
10 | Open shutoff valve (8) and pump approx. 4 l of engine oil from oil replenishing canister (7) into engine oil ducts | The overpressure in the oil replenishing canister (7) should not drop below 1.5 bar; operate pump if necessary. Do not empty oil replenishing canister (7) completely, as air will be forced in otherwise. | |
11 | Remove connector hose (6) from oil replenishing canister (7) and adapter M33 (5) | ||
12 | Screw down screw plug (3) on oil filter housing (4) | Replace sealing ring. | |
Screw plug (oil circuit filling) to oil filter | |||
13 | Top up remaining engine oil at engine oil filler neck | Observe engine oil grade set in maintenance system or Specifications for Operating Fluids. | |
Engine 457.9 in models 374, 375, 940, 942, 943, 944, 958Engine oil | |||
14 | Check air intake hose (2) and clamps for damage; replace if necessary. | ||
15 | Attach air intake hose (2) to air intake pipe and exhaust gas turbocharger | Air intake hose clamp on air intake pipe | |
Clamp, air intake hose to turbocharger | |||
16 | Attach bleed crankcase breather line (1) to air intake hose (2) | Clamp, air intake hose to crankcase breather line | |
17 | Attach STAR DIAGNOSIS and switch off actuation of unit pumps | Only engines as of engine end no. 065487. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
18.1 | Switch on ignition, press engine start button and engine stop button simultaneously and turn engine with starter a number of times | Up to engine end no. 065486. | |
The engine will not start when the engine start button and engine stop button are pressed simultaneously. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
18.2 | Press engine start button and crank engine with starter a number of times | As of engine end no. 065487. | |
Switching off the ignition or temporarily disconnecting STAR DIAGNOSIS will reactivate unit pump actuation and allow the engine to start. | |||
19 | Switch on actuation of unit pumps and disconnect STAR DIAGNOSIS | Only engines as of engine end no. 065487. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
20 | Start engine and allow to run in idle; oil pressure must have built up after approx. 10 s; then run the engine at varying rpms | Engine 457.9 in model 374, 375, 940, 942, 943, 944, 958Engine oil pressure at | |
21 | Switch off engine and check for leaktightness | Visual inspection. | |
22 | Check engine oil level via oil dipstick; correct if necessary | For vehicles with oil dipstick only. | |
23 | Install soundproofing on frame above on the right | ||
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
24 | Tilt back cab | ||
Topical note | Notes on tilting the cab | ||
25 | Check engine oil level at display; correct if necessary | For vehicles without oil dipstick only. |
541 589 02 63 00
Adapter M33
352 589 11 63 00
Oil replenishing canister