Remove, install injection pump

AR07.12-T-8410B

24.5.00

ENGINE 441.980 in MODEL 613.355 /364 /365

ENGINES 402.970, 446.938 in MODELS 613.455 /485

T07.12-0016-11

1 Injection pump

2 Bolt

3 Washer

4 Sealing ring

5 Drive gear

6 Washer

7 Bolt

8 O-ring

	Removing
1	Open engine compartment flaps
2	Remove timing case cover		AR01.40-T-8000B
Danger!	Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.	No fire, sparks, naked flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
3	Detach fuel feed lines at the injection pump
4	Attach cranking device to timing case		*407589006300
5	Crank engine until cylinder 1 is positioned at ignition TDC and unscrew bolt at inspection hole	 Set engine to start of delivery. Start of delivery marking on crankshaft must be aligned with the edge in the inspection hole.
6	Separate electric plug connections at the injection pump
7	Disconnect injection lines at the injection pump (1)		AR07.11-T-9230B
			*BA07.03-N-1001-01A
8	Unscrew bolts (2) and take off injection pump (1)		*BA07.02-N-1002-01A
	Installing
9	Install injection pump (1)		AR07.12-T-8410-01B
			*BA07.02-N-1002-01A
			*407589006300
			*403589046300
			*000589642100
10	Set start of delivery at drive gear	 Static basic setting.	AR07.12-T-8300-02B
			*BE07.11-N-1001-01B
			*BA07.02-N-1001-01A
			*407589006300
11	Check start of delivery		AR07.12-T-8244B
12	Install fuel lines of the injection pump (1)	Installation: Fit new seals to the banjo bolts.
			*BA47.25-N-1004-01G
			*BA47.25-N-1005-01G
			*000589642100
			*000589500300
			*000589680300
13	Connect injection lines at the injection pump (1)		AR07.11-T-9230B
			*BA07.03-N-1001-01A
14	Fit together electric plug connections at the injection pump (1)
15	Replace fuel filter
		Model 613.355/455/485	AP47.20-T-0780A
		Model 613.364/365	AP47.20-T-0780B
16	Bleed fuel system
		Model 613.355/455/485	AP47.00-T-1720-01A
		Model 613.364/365	AP47.00-T-1720-01B
17	Check start of delivery and set	 Dynamic precision setting: 
		Set start of delivery	AR07.12-T-8300B
			*BE07.11-N-1001-01B
			*422589007100
			*403589009100
18	Install timing case cover		AR01.40-T-8000B
19	Adjust all fluid levels to correct level	 Refer to Maintenance Manual.
20	Run engine as a check	 Inspect all connection lines for leaks during this step.
21	Close engine compartment flaps

Inspection data of inline pump with mechanical control

Number	Designation		Engine 402.970	Engine 441.980	Engine 446.938


BE07.11-N-1001-01B	Start of delivery before TDC	°	15	7 (+1)	7.5 (+1)

 Injection pump, unit pump, high pressure pump

Number	Designation			Engine 402.970	Enginey 441.980, 446.938


BA07.02-N-1001-01A	Bolt of drive gear to injection pump		Nm	35	35
BA07.02-N-1002-01A	Bolt of injection pump to crankcase	1st stage	Nm	10	10
		2nd stage	Nm	50	50

 Injection nozzles, injection valves, lines

Number	Designation		Engine 402.970	Engine 441.980	Engine 446.938


BA07.03-N-1001-01A	Nut of injection lines to injection pump/ injection nozzle	Nm	25	25	25

Fuel pipes/hoses

Number	Designation			Engine 402.970	Engine 441.980, 446.938


BA47.25-N-1004-01G	Banjo bolt of fuel line to injection pump/fuel pump	M14x1.5	Nm	30	30
BA47.25-N-1005-01G	Banjo bolt of fuel line to injection pump/overflow valve	M8x1	Nm	15	15