AR01.10-T-2401C | Remove/install engine with transmission | 14.2.12 |
ENGINES 441.980 in MODEL 613.364 with TRANSMISSION 714.120
ENGINES 441.980 in MODEL 613.365 with TRANSMISSION 714.668 /690
T01.10-0010-05
| Remove/install | ||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
1 | Disconnecting the battery | First, disconnect the negative terminal. To do this, unlock and pull out the battery tray. | |
2 | Remove rear crossmember | ||
3 | Remove poly-V belt | ||
4 | Remove V-belt for air conditioning refrigerant compressor | ||
5 | Remove engine compartment flap | ||
6 | Raise vehicle | ||
7 | Detach lower engine compartment paneling | ||
8 | Drain coolant | ||
| Notes on coolant | ||
| Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration | ||
9 | Drain hydraulic fluid of power steering | ||
10 | Drain engine oil | ||
| Engine - oil and filter change | ||
11 | Disconnect hose and line connections | ||
12 | Separate plug connection of engine wiring harness from engine | The central connector is located behind the left alternator, above the left cylinder bank. | |
13 | Remove electrical lines to alternators and the engine cable harness | If installed the rearward covers of the alternators are disassembled. Remove the engine cable harness along its fastenings from the engine. | |
14 | Remove transmission cover in center aisle, in the inside of the vehicle | ||
15 | Remove electric lines on starter | Remove starter cable set along its fastenings from the engine and transmission. | |
16 | Remove electrical connections on retarder | For transmission 714.100 with Voith retarder. Electrical connections for retarder: - Water temperature sensor connector - Oil temperature sensor connector - Proportioning valve connector | |
17 | Remove reservoir compressed air line on proportioning valve for retarder | For transmission 714.100 with Voith retarder. Depressurize system beforehand. | |
18 | Remove electrical connections and cable set on transmission | The connectors from backup light switch, speedometer/ tachograph and starter lockout switch. | |
19 | Detach shift rod from transmission | | |
20 | Separate exhaust flex pipe from turbocharger | ||
21 | Detach propeller shaft at transmission | | |
Before removing, bind up the propeller shaft using a suitable tensioning strap on the substructure. Ensure that propeller shaft is not separated from the sliding piece. | |||
22 | Detach cross strut below transmission from longitudinal members | ||
23 | Take off clutch booster | Do not remove connected lines and bind up the clutch booster on substructure. | |
24 | Remove engine with removal fixture | ||
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Engine support device, engine hoist | |||
25 | Install in the reverse order | ||
26 | Pour in engine oil | ||
| Engine - oil and filter change | ||
27 | Drain/fill in coolant | ||
| Notes on coolant | All engines | |
| Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration | ||
28 | Pour in oil for the power steering | ||
| Check and correct power steering fluid level |
Engine mounts, engine supports
Number | Designation | Engine 441.980 | ||
BA22.10-N-1001-01E | Screw/bolt, engine mount supporting bracket to side member | M12x1.5 | Nm | 70 |
Engine mounts, engine supports
Number | Designation | Engine 441.980 | ||
BA22.10-N-1014-01E | Screw/bolt, front engine mount to engine mount support plate | M10 | Nm | 50 |
M12 | Nm | 110 | ||
M20 | Nm | 330 | ||
Shift mechanism
Number | Designation | Trans-mission 714.120 | Trans-mission 714.668 | Trans-mission 714.690 | |
BA26.60-N-1004-01E | Screw/bolt, shift rod to transmission | Nm | 24 | 24 | 24 |
Propeller shaft
Number | Designation | Model 613.364 / | |
BA41.10-N-1003-01E | Screw/bolt, propeller shaft to transmission output flange | Nm | 110 |
BA41.10-N-1004-01E | Screw/bolt, propeller shaft to retarder output flange | Nm | 105 |
Frame floor assembly
Number | Designation | Model 613.364 / | |||
BA61.10-N-1002-01A | Screw/bolt, cross strut to side member | Nm | 115 | ||
Torque wrench
000 589 64 21 00