Maintenance service · ap0020d0011a · Mercedes-Benz WIS

AP00.20-D-0011A

Maintenance service

16.7.09

MODEL 638

VITO/V-class

N00.20-2142-01

 Maintenance

 Additional work at each 2nd maintenance service

 Additional work at every 4th maintenance service

 Maintenance work every 2 years

 Maintenance work every 15 years/250 000 km

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

Performed  		Input condition  not OK 	Operation Position no..
	Check by customer service advisor
	Check vehicle for damage to paintwork, corrosion and accident damage	
	Test bench
	Brake testing on test stand	 Enter brake values in kN: Left Right Front Rear Parking brake	AP42.00-D-4290A
	Oil service
	Engine: Oil and filter change		AP18.00-S-0101A
	Maintenance
	Function/condition testing
	Signaling system, indicator lamps		AP54.00-D-5451A
	Headlamps, exterior lamps		AP82.10-D-8251A
	Windshield wipers, windshield washer system, rear window wiper, headlamp cleaning system		AP82.30-D-8252A
	Check for leaks and condition Pay attention to chafing points and line routing!	In the event of any loss of fluid, determine cause and rectify, subject to separate repair order
	All major assemblies: engine, transmission, steering, power steering pump		AP00.20-D-0050A
	All lines and hoses, sensor cables	  Check brake hoses at fastening cams for damage.	AP00.20-D-0051A
	Rubber sleeves for the front axle supporting joints, rubber sleeves for the drive shafts, shock absorbers, air-spring bellows, protective caps		AP00.20-D-0052A
	Check steering mechanism: tie rod, drag link, rubber boots and protective caps		AP46.00-D-4650A
	Check and correct fluid level
	Check engine cooling system anticorrosive/antifreeze, correct if necessary	 ______°C Correct under separate order	AP20.00-D-2010A
	Hydraulic Brake System		AP42.50-D-4210A
	Power steering		AP46.00-D-4611A
	Windshield washer system		AP82.35-D-8210A
	Engine:
	Air filter element: check for soiling (air filter with maintenance indicator)	 Replace according to condition - against separate order  Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet! Paper element replaced  Yes  No	AP09.10-D-0951B
	Replace spark plugs	Engine 111	AP15.10-D-1580A
		Engine 104.900 in model 638.244 /294	AP15.10-S-1580A
	Replace fuel filter (Filter without water separator)	Engine 611	AP47.20-D-0780D
	Chassis and body
	Trailer hitch with detachable ball neck: Clean after inspection (as necessary)		AP31.11-D-3130A
	Trailer hitch with detachable ball neck Lubricate and check for proper operation		AP31.11-D-3121A
	Replace dust filter for heating/air conditioning	Left-hand drive vehicles	AP83.00-S-8381B
		Right-hand drive vehicles	AP83.00-S-8381A
	Wheels, brakes
	Tire inflation pressure: Correct, including spare tire		AP40.15-D-4060A
	Check brake pads for lining thickness and condition of brake disks	 Approx. remaining brake lining thickness in mm: left front right front left rear right rear Depending on findings, replace brake pads and brake disks subject to a separate order.	AP42.10-D-4253A
	maintenance indicator
	Reset ASSYST maintenance computer	 Upon completion of the maintenance operations.  Note set oil quality in maintenance computer, change if necessary.	AP00.20-D-0040A
	Additional operations at every 2nd maintenance service
	Oil service
	Manual transmission: oil change		AP26.00-D-2601A
	Engine:
	Replace air filter element (air filter without maintenance indicator)	 Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet!	AP09.10-D-0980A
	Check poly-V belt for wear and damage		AP13.22-D-1351B
	Replace fuel prefilter	Engine 601	AP47.20-D-0781A
	Replace fuel filter	Engine 104.900, 111	AP47.20-D-0780A
		Engine 601	AP47.20-D-0780B
		Engine 611
	Additional operations at every 4th maintenance service
	Automatic transmission: oil change	ZF 4 HP 20  At least every 9 years.	AP27.00-D-2701A
	Additional operations every 2 years
	Hydraulic brake system: replace brake fluid		AP42.50-D-4280A
	Additional operations every 15 years or 250 000 km
	Replace coolant	 Pay attention to coolant composition!	AP20.00-D-2080A

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