AR20.10-S-2710A | Remove/install coolant thermostat housing | 5.2.09 |
ENGINES 111.948 /950 /978 /980 in MODEL 638
S20.10-3002-06
1 Coolant thermostat housing
2 Expansion reservoir coolant hose
3 Radiator coolant hose
4 Coolant pump coolant hose
5 Sealing ring
6 Lifting eye
7 Screw
8 Screw
9 Screw
10 Shock absorber
11 Bolt+washer
B1.1 Temperature sensor connector for coolant temperature gauge
B60.1 Temperature sensor connector for pressurized engine control coolant
| Remove/install | ||
1 | Switch off ignition | ||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
2 | Drain coolant | ||
3 | Remove air filter housing | ||
4 | Detach coolant hoses (2, 3) on coolant thermostat housing (1) | Check coolant hoses (2, 3) and clamps for condition, replace if necessary | |
7 mm socket hexagon on flexible shaft for hose clamps with worm drive | |||
5 | Unplug electrical connectors on temperature sensor (B60.1, B1.1) | ||
6 | Unscrew bolt (11) of damper (10) and guide damper (10) out to the side | The damper (10) is pressurized. | |
Installation: Observe installation position of poly-V belt. | |||
| |||
7 | Unscrew bolt (9). | ||
8 | Remove housing of coolant thermostat (1) with lifting eyes (6) | Pay attention to the bolt assignment. Clean sealing surfaces. Replace sealing ring (5). | |
| |||
9 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
10 | Inspecting cooling system for leaks |
Belt tensioning device
Number | Designation | Engine 111.948/ | |
BA13.25-N-1004-01A | Shock absorber belt tensioning device to coolant thermostat housing | Nm | 21 |
Coolant pump, coolant thermostat
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