Maintenance service

AP00.20-B-0011DF

Maintenance service

11.03.2020

Model

382.180/181 with engine 926.988

Model

382.189 with engine 926.996

with code MH1 (DIESEL-GASEOUS FUEL ENGINE OM926LA)



M - Maintenance service



J - Periodical maintenance service



Z- Additional services



V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Z1 - Additional services only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z4 - Additional services every 4 M maintenance service



Additional services from the 2nd M maintenance service

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J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Maintenance services every 240.000 Km or, maximum, every 2 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions.





Safety belts: check the conditions and operation



AP91.40-B-1001A





Horn, warning buzzer, control lamp: check operation



AP54.00-B-5451G





External headlights and lamps: check the correct operation



AP82.10-B-8251E





Windshield wiper and washer: check operation



AP82.30-B-8252C





Forced ventilation and heating: check operation







Driver seat: check the adjustment devices operation



Oil services



Engine: Change the oil and the filter



Engine 926.988 with Code MS5 (Euro V), 926.996 with Code MH1 (GAS-DIESEL ENGINE OM926LA)

AP18.00-B-0101G

AP00.20-B-0000-10EVE



Manual transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the manual transmission



Change the oil.

.

AP26.00-B-2601I



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission



Change the oil.

Automatic transmission 721.946

AP27.00-B-2702A

Automatic transmission 721.7, 721.834

AP27.00-B-2702DV

Transmission 721.955

AP27.00-B-2702EL



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

Rear axle 740.752

AP35.00-B-3501D

Rear axles 741.9, 746.27/97

AP35.00-B-3501E

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020G



Front and rear brake shoes drive axles: lubricate with grease under pressure



Vehicles 382.180/181/189 with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP00.20-B-0020G



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



AP00.20-B-0020G



Universal joints and sliding sleeve of the propeller shaft: lubricate with grease under pressure



AP00.20-B-0020G



Hydraulic power steering: Check the oil level



AP46.00-B-4611B

If the oil level is below the specified



Correct the level.



Windshield washer system: check the level



AP82.35-B-8210E

If the level is low



Refuel the tank with a solution of water and a little neutral detergent.



All major assemblies (engine, manual/automatic transmission, rear axle, hydraulic power steering): check the tightness and condition



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



All oil pipes, hoses, flexible pipes, electrical harnesses and electrical wires of the sensors: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



Reservoirs, pneumatic and hydraulic components: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



Shock absorbers of the front and rear suspension, dust cover and hoods: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



Cooling and heating system: Check for tightness and condition



 Visual inspection.



Rear axle: Adjust the bevel gear thrust bolt



Rear axles 741.914, 746.97

AP35.30-B-3560A



Propeller shaft: check for wear and play at universal joint and sliding sleeve



AP41.10-B-4150A



Brake system: check for brake pad wear



Vehicles 382.180/181/189 with Code BB5 (Disc brakes on ED (VA) and ET (HA))

AP42.10-B-4251A

In case of damage or wear



Replace it with a separate service order.



Brake system: check brake linings for wear



Vehicles 382.180/181/189 with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A

In case of damage or wear



Replace it with a separate service order.



Service and parking brake: check for operation and adjust brake shoes clearance



AP42.00-B-4255A



Brake automatic regulator: check operation



Vehicles 382.180/181/189 with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4291A



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



APU valve noise muffler: Check and clean



In case of damage or excessive noise



Replace the noise muffler with a separate invoice.



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check for sector axle play, steering terminals mechanism condition and play



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Shock absorbers fastening and front and rear suspension shock absorbers brackets: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071I



Pneumatic suspension: re-tighten the front and rear suspension brackets observing the moment of tightening



AP00.20-B-0073B

Engine



Engine cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive



AP20.00-B-2010XA

If the coolant level or the ratio of the anti-corrosion/antifreeze additive is below of the specified



Correct with a separate service order.



Intake tube between air filter and the engine: check the tightness condition



.

AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



Gas installation: check valves for general conditions;



AP47.00-B-4752DF



Gas installation: check threads and connections for tightness;



AP47.00-B-4752DF

In case of damage and leakage



Correct with a separate service order.



Gas installation: check pipes and or hoses, deformation or other damages



AP47.00-B-4752DF

In case of damage and leakage



Correct with a separate service order.



Gas installation: check the condition of the gauges



AP47.00-B-4752DF

In case of damage and leakage



Correct with a separate service order.



Fuel pre-filter: clean the sieve





Fuel pre-filter with water separator: change the strainer





Fuel main filter: change the strainer





Air filter: check the degree of saturation of the filter



AP09.10-B-0951A



Low pressure gas filter: change the sieve



AP47.20-B-4781DF



High pressure gas filter: change the filter



AP47.20-B-4782DF



Fan drive belts: check condition and adjust tension



AP13.20-B-1350C

In case of damages



Replace the belts with separated invoicing.



Poly-V belts: check condition of belt and tensioner



AP13.22-B-1351A

In case of damages



Replace the belt and/or tensors, with separate invoicing.

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Valves: check operation



AP05.30-B-0560B

If the valve clearance is out of specification



adjust the clearance.

Z1 - Additional services only in 1st M maintenance service



Arms and steering and connecting bars fastening: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Straps and fuel tank brackets: tighten nuts and bolts, retighten if necessary



AP00.20-B-0071I

Z2 - Additional services every 2 M maintenance service



Engine and manual and automatic transmission suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play



AP33.20-B-3350A

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In case of use in road service.

Z4 - Additional services every 4 M maintenance service



Headlights: check the aiming, adjust if necessary



AP82.10-B-8260G

In the case of misalignment



Adjust.



Pneumatic suspension bellows: Check for damage or fissures due to brittleness



AP32.20-B-3255A

 Visual inspection.



Exhaust system: Check for tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Correct with a separate service order.



Fuel reservoir: clean the sieve



AP47.10-B-4770A

In case of impurities inside the reservoir



Make the internal cleaning with a separate service order.



Engine-brake: check for condition and operation



AP14.15-B-1450B



Air and water coolers: check for damage and obstruction by insects



AP09.41-B-0952B

Additional services from the 2nd M maintenance service



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play



AP33.20-B-3350A

 In the case of operation in heavy duty service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

J1 - Maintenance services every year



Clutch actuation, Change the brake fluid





Compressed air desiccator: change the cartridge



AP42.60-B-4381C



Haldex condenser and separator: Clean and inspect





Cooling system: Change the coolant.



Engine 926.988/996 with Code MH1 (GAS-DIESEL ENGINE OM926LA)

AP20.00-B-2080XA

 Only cooling systems filled with anti-corrosive additive class MB 312.0

J2 - Maintenance services every 2 years



Fuel filter: change the sieve



AP09.10-B-0980L

 Observe assembly date.

J3 - Maintenance services every 3 years



AdBlue pressure accumulator: calibrate



AP14.40-B-1490BA



Cooling system: Change the coolant.



Type 382.180/181 with engine 926.988 Type 382.189 with engine 926.996 with Code MH1 (GAS-DIESEL ENGINE OM926LA)

AP20.00-B-2080XA

 Only cooling systems filled with anti-corrosive/antifreezing additive class MB 325.0

Maintenance services every 240.000 Km or, maximum, every 2 years



AdBlue filter: replace



AP14.40-B-1481BA

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.