Checking nuts and bolts for tight seating. Retightening according to condition. Chassis and body

AP00.20-B-0071I

Checking nuts and bolts for tight seating. Retightening according to condition. Chassis and body

02.07.2020

Model

382 with engine 350.905, 904.945/962, 906.918/933/974/975/977/983/988/994/998, 926.910/926/942/988/996/999

Engine front and rear suspension

Fastening of engine mounts and supports

Support attachment in the crossbar

Engine support attachment

Rubber-metal block attachment in the support

Propeller shaft attachment

Example

Steering system

Steering gear and angular box

Fastening of supports and boxes

Stabilizers attachment

Front and rear axles

Vehicle CBC - Chassis 382.175/176/184/185/186/188

Front stabilizer

Vehicle CBC - Chassis 382.189

Fastening of pneumatic reservoirs and pipes

Example

Arms and steering bars attachment

Example

Fastening of front and rear shock absorbers

Example

Fastening front and rear brake cylinders

Example

Attachment of the tension bars

Vehicle CBC - Chassis 382.175/176/184/185/186/188

Front axle

Fastening of the bottom longitudinal control arms - right and left side

Fastening of the top longitudinal control arm (center)

Fastening of the transversal control arm

Attachment of the tension bars

Vehicle CBC - Chassis 382.189

Front axle

Fastening of the top longitudinal control arm - right and left side

Fastening of the bottom longitudinal control arm - right and left side

Fastening of the transversal control arm

Fastening of the control arms

Rear axle

Fastening of the bottom longitudinal control arms - right and left side

Fastening of the top longitudinal control arms - right and left side

Fastening of valves

APU valve

1

Bidirectional Valve

2

Relay valve

3

Door locking valve

Leveling valve



Check

1

Check torque of the screws (arrows)

 Use the appropriate tool according to the measurement of the screws.

 If you need to tighten the screws, use the prescribed torque.

 .Engine bearing bolt in the chassis frame

*BA22.10-B-1005-01J

 .Fastening bolt of the bearing in the transmission

*BA22.10-B-1018-01J

 .Propeller shaft attachment

*BA41.10-B-1003-01C

 .Bolt attaching the universal joint to the steering case

*BA46.25-B-1005-01A

 .Nut attaching the steering case to the vehicle

*BA46.25-B-1004-01A

 .Cover bolt

*BA46.25-B-1001-01A

 .Cover disc fastening bolts in the tensioning arm's articulation

*BA32.35-B-1001-01A

 .Bolts that fasten the tensioning arms to the axle

*BA32.35-B-1002-01A

 .Shackle/rod support on the frame

*BA32.35-B-1001-02E

 .Rod/shackle on the support

*BA32.35-B-1002-02E

 .Bearing cap/split bearing

*BA32.35-B-1003-02E

 .Stabilizer bar fastening to the rack

*BA32.35-B-1004-02E

 .Stabilizer on the longitudinal member's support

*BA32.35-B-1005-02E

 .Screw plug

*BA42.10-B-1007-10A

 .Steering bar to the pitman arm

*BA46.40-B-1001-06A

 .Rear shock absorbers' nuts

*BA32.25-B-1001-03A

 .Cylindrical bolts of brake caliper’s guide bearing

*BA42.10-B-1003-12A

 .Diaphragm cylinder attachment

*BA42.10-B-1009-08A

 .Dryer and pressure regulator

*BA42.60-B-1001-04A

 .Four way protective valve

*BA42.60-B-1002-04A

 .Service brake valve

*BA42.60-B-1005-04A

 .Draining valve

*BA42.60-B-1007-04A

 .Distributor valve

*BA42.60-B-1006-04A

 .Solenoid valve

*BA42.60-B-1003-04A

 Engine cushion, engine support

Number

Designation

Engine 904.9, 906.9, 924.9, 926.9

BA22.10-B-1005-01J

Engine bearing bolt in the chassis frame

M12x1.5

Nm

100...114

M16x1.5 (ISO 8676)

Nm

100...114

M16X1.5 (MBN 10105)

Nm

225...270

 Engine cushion, engine support

Number

Designation

Engine 904.9, 906.9, 924.9, 926.9

BA22.10-B-1018-01J

Fastening bolt of the bearing in the transmission

M18X1.5

Nm

330

M22X1.5

Nm

385

 Rear axle shock absorbers

Number

Designation

Model 382, 384 (except 384.065), 386, 682, 693 (except 693.154/193/194/196/197), 694, 695

BA32.25-B-1001-03A

Rear shock absorbers' nuts

M12x1.5

Nm

-

M14x15- steel 8

Nm

-

M14x1,5 (ISO)

Nm

-

M16x1,5 - steel 8

Nm

225

M16x1,5 - with flange

Nm

177

M16x1.5

Nm

-

M16x2 (ISO)

Nm

-

M20x1,5 - steel 8

Nm

290

M20x1,5 - steel 10

Nm

520

M24x2- steel 10.9

Nm

-

 Stabilizer

Number

Designation

Model 382.188, 634.001

BA32.35-B-1001-01A

Cover disc fastening bolts in the tensioning arm's articulation

1st stage

Nm

-

2nd stage

Nm

-

3rd stage

Nm

-

 Front axle stabilizer

Number

Designation

Model 368, 382.123/154/155/176, 384.211, 634.0 (except 634.012/014)

BA32.35-B-1001-02E

Shackle/rod support on the frame

MBN 10105 - steel 10.9

M10x1,5

Nm

55

DIN 961 - steel 8.0

M10x1,5

Nm

35

M16x1.5

Nm

230

M22x1,5

Nm

400

 Stabilizer

Number

Designation

Model 382.188, 634.001

BA32.35-B-1002-01A

Bolts that fasten the tensioning arms to the axle

M16x1.5

Nm

-

M18x1.5

Nm

350 - 410

 Front axle stabilizer

Number

Designation

Model 368, 382.123/154/155/176, 384.211, 634.0 (except 634.012/014)

BA32.35-B-1002-02E

Rod/shackle on the support

M12x1.5

Nm

95

M14x1.5

Nm

135

M20x1.5

Nm

460

ISO 8765

M22x1,5

Nm

400

 Front axle stabilizer

Number

Designation

Model 368, 382.123/154/155/176, 384.211, 634.0 (except 634.012/014)

BA32.35-B-1003-02E

Bearing cap/split bearing

M8

Nm

25

M10x1,5

Nm

35

M14x1.5

Nm

150

M16x1.5

Nm

260

M20x1.5

Nm

460

M24x2

Nm

690

 Front axle stabilizer

Number

Designation

Model 368, 382.123/154/155/176, 384.211, 634.0 (except 634.012/014)

BA32.35-B-1004-02E

Stabilizer bar fastening to the rack

M12x1.5

Nm

95

ISO 8676

M14x1.5

Nm

135

10.9

M14x1.5

Nm

150

M16x1.5

Nm

230

 Front axle stabilizer

Number

Designation

Model 368, 382.123/154/155/176, 384.211, 634.0 (except 634.012/014)

BA32.35-B-1005-02E

Stabilizer on the longitudinal member's support

M12x1.5

Nm

55

M18x1.5

Nm

330

 Propeller shaft

Number

Designation

Model 382.0/1, 386.3, 388.0, 693, 694.0, 695, 696

BA41.10-B-1003-01C

Propeller shaft attachment

Tapped holes terminals (clamps and screws)

M10x1

Nm

65...80

M12x1,25

Nm

115...135

1/2"

Nm

160...180

For flanges

M10

Nm

70

M12

Nm

125

M14

Nm

185

M16

Nm

275

 Rear axle brake caliper

Number

Designation

Axles 740.697/698/752, 746.973

Axles 749.282/316

BA42.10-B-1003-12A

Cylindrical bolts of brake caliper’s guide bearing

M16x1.5

first stage

Nm

180

180

second stage

Nm

90

90

 Front axle brake caliper

Number

Designation

Front axle 739.395/397/398

BA42.10-B-1007-10A

Screw plug

Nm

-

 Brake cylinder

Number

Designation

Type 368.0/1, 382.0/1, 384.2/3, 386.3, 634.0, 682.3, 684.2

BA42.10-B-1009-08A

Diaphragm cylinder attachment

Nm

180...210

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1001-04A

Dryer and pressure regulator

Feeding hollow bolt - Wabco/Knorr

Nm

50

Protection valve fastening bolts - Wabco/Knorr

Nm

20...24

Bolt that fastens the air dryer to the support - Wabco/Knorr

Nm

25...30

Air pressure regulator cover bolt - Wabco

Nm

5

Adjustment bolt nut - Wabco

Nm

5

Diaphragm fastening nut - Wabco

Nm

20...25

tires filling valve body - Wabco

Nm

35...43

Nuts that fasten the housing to the supporting nuts - Wabco

Nm

25

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1002-04A

Four way protective valve

Cover Phillips bolts - Wabco

Nm

4...6

Torx type bolts of the spring housing - Knorr

Nm

10...12

Valve body plug - Wabco

Nm

50...70

Test takeoff - Wabco

Nm

10...12

Central nut - Knorr

Nm

13...17

Springs housing fastening nut - Knorr

Nm

7...9

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1003-04A

Solenoid valve

Solenoid valve nut to the protective valve - Wabco

Nm

50...60

Cover Phillips bolt - Wabco

Nm

0,5...1,0

Discharge protector in the coil core - Wabco

Nm

2,0...14

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1005-04A

Service brake valve

Valve fastening nut to support - Wabco/Knorr

Nm

25...30

Housing fastening bolt - Wabco/Knorr

Nm

25...30

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1006-04A

Distributor valve

Cover fastening nuts - Wabco/Knorr

Nm

14...18

Exhaust guide bolts - Wabco

Nm

4

Piston nut - Wabco

Nm

12...15

Regulating bolt stem in piston - Knorr

Nm

70

 Pneumatic brake system

Number

Designation

Model 368, 382, 384.2/3, 386.0, 388.0, 660, 682, 688, 693, 694, 695, 696

BA42.60-B-1007-04A

Draining valve

Upper housing cover - Wabco

Nm

25

Nuts that fasten the support to the housing - Wabco

Nm

10

Nuts that fasten the valve in the reservoir - Knorr

Nm

40

 Power steering

Number

Designation

ZF 8097 Steering - 766.464/472/473/477/479/560/562/564/565/566/567/568/569/581

ZF 8098 steering - 766.483/485/486

BA46.25-B-1001-01A

Cover bolt

-

Nm

285...315

190...210

 Power steering

Number

Designation

ZF 8097 Steering - 766.464/472/473/477/479/560/562/564/565/566/567/568/569/581

ZF 8098 steering - 766.483/485/486

BA46.25-B-1004-01A

Nut attaching the steering case to the vehicle

M20x1.5

Nm

560

560

M18x1.5

Nm

-

 Power steering

Number

Designation

ZF 8097 Steering - 766.464/472/473/477/479/560/562/564/565/566/567/568/569/581

ZF 8098 steering - 766.483/485/486

BA46.25-B-1005-01A

Bolt attaching the universal joint to the steering case

Nm

34

34

 Steering bar

Number

Designation

Type 368.0/1, 382.1, 384.0/2/3, 634.0, 685.203, 979.2

BA46.40-B-1001-06A

Steering bar to the pitman arm

M18x1.5

Nm

170

M20x1.5

Nm

225

M24x1.5

Nm

280