Maintenance service

AP00.20-B-0011EXA

Maintenance service

11.03.2020

Model

368.002/004/006/104/106/115/117 with engine 924.995/996, 926.996

with code MS5 (Euro V)

except code M09 (EPA 04)



M - Maintenance services



V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Z1 - Additional service only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z4 - Additional services every 4 M maintenance service



Only in the 1st and 2nd M maintenance services



Additional services from the 2nd M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Maintenance services every 240.000 Km or, maximum, every 2 years

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed







Checks to be performed by the Technical Consultant



Fire extinguisher: check holder, seal, pressure, and the load expiration date



 See the extinguisher instructions.



Seat belts: check for condition and operation



AP91.40-B-1001A



Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451XB



Headlamps and external lamps: check operation



AP82.10-B-8251F



Windshield wiper and washer: check operation



AP82.30-B-8252XB

Oil services



Engine: change the oil and the filter



Engines 924.995/996, 926.996

AP18.00-B-0101G



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission



Change the oil and filter.

Transmissions 723.367

AP27.00-B-2702XA



Retarder: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the retarder



Change the oil.

.

AP43.30-B-4301XA



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

AP35.00-B-3501XA

Chassis and body



Kingpins: lubricate with grease under pressure



.

AP00.20-B-0020H



Front and rear brake shoes brake shafts: lubricate with grease under pressure



.

AP00.20-B-0020H



Front and rear suspension leaf spring pins: lubricate with grease under pressure



.

AP00.20-B-0020H



Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure



.

AP00.20-B-0020H



Intermediate bearing of the transmission shaft: lubricate with grease under pressure



.

AP00.20-B-0020H



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



.

AP00.20-B-0020H



Windshield washer system: check the level



If the level is low



Refuel the tank with a solution of water and a little neutral detergent.



Hydraulic power steering: Check the oil level



AP46.00-B-4611B

If the oil level is below the specified



Correct the level.



Check the leak tightness and condition of the aggregates (engine, manual transmission, hydraulic retarder, automatic transmission, rear axle, power steering)



AP00.20-B-0050A



All pipes, hoses (water, oil, fuel, and fluids), cables and wire harnesses: check the leak tightness and condition



AP00.20-B-0051XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



All reservoirs: check the leak tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Pneumatic and hydraulic components: check the leak tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Shock absorbers of the front and rear suspension of the cab: check the leak tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Dust cover and protection coifs: check the leak tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Rear axle: adjust the thrust bolt of the axial crown



Rear axles 743.2, 746.87

AP35.30-B-3560A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check brake linings for wear



AP42.10-B-4253A

Based on respective application



Replace the brake linings with a separate service order.



Service and parking brake: check for operation and adjust brake shoes clearance



AP42.00-B-4255A



Automatic brake adjuster: check for operation





APU valve noise muffler: Check and clean



In case of damage or excessive noise



Replace the noise muffler with separated invoicing.



Pneumatic reservoirs: drain condensed water



AP42.60-B-4390A



Steering: check for sector axle play, steering terminals mechanism condition and play



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Front and rear shock absorbers fastening: check nuts and bolts for tightening, re-tighten if necessary



AP00.20-B-0071XA

Engine



Engine cooling system: check the coolant level and check the anti-corrosive / antifreeze concentration



AP20.00-B-2010XA



Intake system: check condition and leak tightness



AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Cooling and heating system: Check for tightness and condition



AP20.00-B-2050XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Air filter: check the degree of saturation of the filter



AP09.10-B-0951A



Air filter: Clean the automatic dust drain valve





Fuel main filter: change the fuel strainer



AP47.20-B-0780XA



Fuel prefilter with water separator: change the fuel strainer



AP47.20-B-0783XA



Fan drive belts: check condition and tension



AP13.20-B-1350C

In case of damages



Replace the belt with separated invoicing.



Poly-V-belts: check condition of belt and tensioner



AP13.22-B-1351A

In case of damages



Replace the belt and/or tensioner, with separate invoicing.

Final control



Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Valves: adjust the valves clearance



AP05.30-B-0560B

If the valve clearance is out of specification



adjust the clearance.

Z1 - Additional service only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear torsion bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Fuel reservoir brackets to the chassis frame and reservoir fastening straps: check the tightening of nuts and bolts, re-tighten if necessary



AP00.20-B-0071XA

Z2 - Additional services every 2 M maintenance service



Engine and transmission suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axle stabilizers fastenings: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play



Front axles 732.79

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In case of use in road service.

 Model OH 1521; OH, 1621L with operation in severe, mixed or road service.

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment



AP82.10-B-8260G

In case of misalignment of the headlamp



Adjust.



Air suspension bellows and leaf spring: check for damage or fissures due to brittleness



AP32.20-B-3255A

 Visual inspection.



Exhaust system: check for leak tightness, condition, and attachment



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Fuel tank: clean the fuel strainer



Clean fine-mesh suction filter of fuel tank
.

AP47.10-B-4730A

In case of impurities inside the reservoir



Make the internal cleaning with a separate service order.



Engine-brake: Check for condition and operation



AP14.15-B-1450B



Air and water radiators: check for damage and obstruction of the air flow



AP09.41-B-0952B

Only in the 1st and 2nd M maintenance services



Air suspension: re-tighten the front and rear suspension brackets observing the moment of tightening



AP00.20-B-0073XA



Leaf spring U-bolts: re-tighten front and rear suspension brackets observing the specified tightening torque



AP00.20-B-0073XA

Additional services from the 2nd M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings, and adjust the end play



Front axles 732.79

AP33.20-B-3350C

 In the case of operation in heavy duty service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 Except for the model OH 1521; OH 1621L.

J1 - Maintenance services every year



Clutch actuation: change the hydraulic fluid



AP25.20-B-2981XA



Compressed-air drier: change the cartridge



AP42.60-B-4381C



Cooling system: Change the coolant



Only cooling systems filled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Air filter: change the filter



AP09.10-B-0980E

 Observe assembly date.

J3 - Maintenance services every 3 years

AdBlue® pump: calibrate the pressure reservoir of the AdBlue® pump



AP14.40-B-1490BA



Cooling system: Change the coolant



Only cooling systems filled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA

Maintenance services every 240.000 Km or, maximum, every 2 years



AdBlue® filter: replace



AP14.40-B-1481BA