gf5410y9900a

Energy management, basic function

Type gf · topic 54.10 · version 0101 · 2019-10-16

Applies to: Model 400.241/243 Model 831.247

Where it sits

Function group 2 Chassis › 54 Electrical system, equipment and instruments › 54.10 Battery, power supply, voltage converter — Series 400 (models 241, 243) · Series 831 (models 247)

GF54.10-Y-9900A

Energy management, basic function

16.10.2019

Model

400.241/243

Model

831.247

Energy management, basic function

Charging system

S1

Stator coil

S2

Rotor coil

S3

IC regulator

S4

Junction box

S5

Control unit programmable logic device (PLD) (A-002)

S6

Instrument cluster (A-008)

S7

Warning lamp

S8

INS

S9

CAN low

S10

CAN high

S11

A-029 CAN star point

S12

Fuse 15 A alternator T15

S13

Ignition

S14

Control unit FMR/CPC (A-003)

Y54.10-0023-06

The circuit shows the connection of the charger with the vehicle control unit FMR/CPC (A-003), the starter motor (M-001), the drive switch (S-003), and control unit programmable logic device (PLD) (A-002) (16 pin connector).

There are inter-connectors X2.1 between the IC regulator and base module (A-001) and A3 CPC control unit and X2.2 between base module (A-001) and control unit FMR/CPC (A-003).

The three pins 1, 2 and 3 of the generator (G-002) 4 pin connector (G6) are connected to control unit CMR/CPC (A-003) pins 11, 13 and 3 respectively, in order to regulate the generator (G-002) speed. Control the warning lamp and connect the ignition switch and the fourth pin is connected to the control unit PLD (A- 002) through starter KL.30 (M1.1).

The function of the pins are as follows :

Pin number

Description

1

Gives the generator (G-002) speed to the control unit FMR/CPC (A-003) for controlling the field excitation current to the rotor coil.

2

D+ signal gives the charging voltage to the control unit FMR/CPC (A-003). Basically it controls the lamp actuation signal. If there is a problem with the charging system wherein there is no output from the stator then the voltage generated at terminal 2 will be 0 V. Normally with all electrical off, the voltage should be same as the battery voltage.

3

The voltage is supplied from the drive switch (S-003). It generates the magnetic field in the rotor and passes through the IC regulator. The voltage regulator monitors the voltage coming out of the generator (G-002) and, when it reaches a limit, the regulator reduces the current in the rotor to weaken the magnetic field. When the voltage drops below the limit, the current to the rotor is increased.

4

Physical connection is there but it does not have any functionality associated with that particular wire.

Battery reaching the fully charged state. The electromotive force becomes strong enough to oppose the current flow from the generator (G- 002) at the output terminal G6.1. When more electrical power is used, the electromotive force reduce and generator (G-002) amperage to be increase. This force (speed) is controlled through (W) control unit FMR/CPC (A-003).