gf4740p2001old

Component description for fuel pump control unit

Type gf · topic 47.40 · version 0102 · 2016-11-04

Applies to: Engine 642.8 in model 253 Engine 651.9 in model 205 (except 205.012/212), 253

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.40 Control units/modules — Series 205 (models 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 386, 387, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484, 486, 487) · Series 253 · Series 651 (models 9**)

Also applies to engines/gearboxes: 642 8**

GF47.40-P-2001OLD

Component description for fuel pump control unit

19.10.2016

Engine

642.8 in model 253

Engine

651.9 in model 205 (except 205.012/212), 253

Component description for fuel pump control unit

Shown: Model 205.0

N118

Fuel system control unit

P47.40-2119-76

Location

The fuel system control unit is located under the trim of the right rear rocker panel.

Tasks

The fuel system control unit is supplied by the Continental Automotive GmbH company and bears the internal designation FSCM (GEN4Fuel System Control Module Generation 4).

The fuel system control unit regulates the fuel pump (M3) in accordance with requirements and transmits information about the current fuel pressure to the CDI control unit (N3/9).

Input and output signals

The following input signals are evaluated by the FSCU and the respective output signal is issued:

Direct input signals

Direct output signals

CAN input signals

CAN output signals

Direct input signals

Terminal 15

Circuit 30

Circuit 31

Fuel pump signal ON

Fuel tank fuel level indicator fill level sensor, left (B4/1) (with code 916 (Fuel tank 66 l))

Right fuel tank fuel level indicator fill level sensor (B4/2)

Fuel pressure sensor signal (B4/7)

Direct output signals

Power supply for fuel pressure sensor (5 V)

Ground connection for left fuel tank fuel level indicator fill level sensor

Fuel tank fuel level indicator fill level sensor ground connection, right

Fuel pressure sensor ground connection

Alternating voltage signal for fuel pump (Phase U)

Alternating voltage signal for fuel pump (Phase V)

Alternating voltage signal for fuel pump (Phase W)

CAN input signals

Fuel pump ON

Fuel specified pressure

CAN output signals

Fuel pressure

Diagnostic data

Structure

The fuel system control unit consists of a fuel housing with two plug connections and internal measuring and control electronics.

Function

The function description is subdivided into the following points:

Controlling the fuel pump

Fuel system control unit limp-home mode

Fill level evaluation of fuel tank

Diagnosis

Tank drainage service

Variants

Controlling the fuel pump

Switching on of the fuel pump takes place if a "fuel pump ON" signal is received by the FSCU. This signal is sent redundantly by the CDI control unit as a CAN signal via the drive train CAN (CAN C1) and directly as a ground signal. The fuel system control unit detects the current fuel pressure by means of a voltage signal from the fuel pressure sensor and transmits this information via the drive train CAN to the CDI control unit. In order to control the fuel pump the CDI control unit evaluates the fuel pressure and the load request and transmits the pulse width modulated signal "fuel specified pressure" to the FSCU. This evaluates the PWM signal and actuates the fuel pump with a phase-shifted alternating current as required, so that the actual fuel pressure corresponds to the specified value. The fuel pump pressure is regulated dependent on the fuel temperature and engine rpm to between approx. 4.5 up to a maximum of 6.7 bar.

Fuel system control unit limp-home mode

If the ground signal "fuel pump ON" is missing or it is implausible, the fuel pump is switched off.

If the "fuel specified pressure" signal fails or is implausible, the fuel pumps are shut off.

If the "circuit 15" signal fails or is implausible, the fuel system control unit and therefore the fuel pump is switched off.

Fill level evaluation of fuel tank

The FSCU reads signals from the fuel tank fuel level indicator fill level sensor to compute and evaluate the fill level of the fuel tank.

The nominal volumes of the fuel tank, the current fill level in percent and the reserve quantity are calculated from the values measured in ohms and transmitted to the CDI control unit with an appropriate signal. Furthermore the fill level sensors are checked for plausibility. In the event of implausible measurements, a fault message is sent to the CDI control unit.

Diagnosis

The FSCU performs am own and component check.

Recognized faults are stored by the FSCU and made available via the drive train CAN to the CDI control unit and additionally via the diagnostic CAN (CAN D) to attached diagnostic equipment.

Tank drainage service

The fuel tank can be emptied over the FSCU without the engine running. To do this, the container draining function is selected using Xentry Diagnostics, and the following parameters are entered:

Parameter 01 for fuel pump ON

Time "0-99.999" seconds

Specified fuel pressure 5.5 bar

During draining, Xentry Diagnostics must remain connected and the ignition must remain switched on.

Variants

The vehicle and engine variants are already stored in the FSCU. After replacement of the FSCU a variant coding must be carried out. The fuel system control unit is Star2-capable.

Wiring diagram for FSCU

PE47.40-P-2101-97FBA