be0140p100002b

Inspection data of crankcase

Type be · topic 01.40 · version 0123 · 2012-05-02

Applies to: ENGINE 604, 605, 606, 611, 612.961/962/963/965/966/967/990, 613, 646.8/951/961/962/963/966, 647, 648

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.40 Crankcase, timing case cover, end cover — Series 611 · Series 613 · Series 646 (models 8**, 951, 961, 962, 963, 966) · Series 647 · Series 648

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.31 Crankcase/oil separator/ventilation — Series 611 · Series 613 · Series 646 (models 8**, 951, 961, 962, 963, 966) · Series 647 · Series 648

Also applies to engines/gearboxes: 604 ***, 605 ***, 606 ***, 612 961, 612 962, 612 963, 612 965, 612 966, 612 967, 612 990

BE01.40-P-1000-02B

Inspection data of crankcase

ENGINE

604, 605, 606, 611, 612.961/962/963/965/966/967/990, 613, 646.8/951/961/962/963/966, 647, 648

Check values of crankcase

Number

Designation

ENGINE 604.910/912

ENGINE 604.915/917, 605.91/96, 606.91/96

BE01.40-P-1001-02B

Crankshaft bearing

Basic bore diameter

mm

62,500...62,519

62,500...62,519

Basic bore width at fitted bearing

mm

19,979...20,000

19,979...20,000

Permissible out-of-roundness and conicity of basic bore

mm

0,02

0,02

BE01.40-P-1002-02B

Height of crankcase from middle of basic bearing bore (H)

New

mm

234,97...235,03

234,97...235,03

after machining

mm

234,60

234,60

BE01.40-P-1003-02B

Height of crankcase (H1)

mm

299,62

299,62

BE01.40-P-1004-02B

Height up to middle basic bearing bore (H2)

mm

65,02...64,98

65,02...64,98

BE01.40-P-1005-02B

Cylinder crankcase

Peak-to-valley height (RZ) of upper contact surface

mm

0,012

0,012

Wave depth (Wt) of upper contact surface

mm

0,009...0,012

0,009...0,012

Unevenness of contact surface in longitudinal direction

mm

0,03

0,03

Unevenness of contact surface in transverse direction

mm

0,03

0,03

Variation of parallelism of top contact surface to bottom in longitudinal direction

mm

0,05

0,05

BE01.40-P-1006-02B

Chamfer for cylinder bore on contact surface of crankcase

mm

0,6 (0,4)75°

0,6 (0,4)75°

BE01.40-P-1007-02B

Bore dia. for cylinder liner in crankcase

D2

mm

91,500...91,535

90,000...90,035

BE01.40-P-1008-02B

Bore dia. for cylinder liner collar in crankcase

D1

mm

92,09...92,11

90,55...90,65

D

mm

94,15...94,25

92,65...92,75

BE01.40-P-1009-02B

Liner seat up to middle of basic bearing bore (T)

mm

231,0...231,2

231,0...231,2

BE01.40-P-1010-02B

Deep cylinder liner seat (T1)

mm

1,0...1,2

1,0...1,2

BE01.40-P-1011-02B

Chamfer for cylinder bore on bottom cylinder runout

mm

1,520°

1,520°

Check values of crankcase

Number

Designation

ENGINE 611, 612.961/962/963/965/966/967/990, 613

ENGINE 646.8/951/961/962/963/966, 647, 648

BE01.40-P-1001-02B

Crankshaft bearing

Basic bore diameter

mm

62,500...62,519

62,5...62,519

Basic bore width at fitted bearing

mm

19,979...20,000

19,979...20,0

Permissible out-of-roundness and conicity of basic bore

mm

0,02

0,02

BE01.40-P-1002-02B

Height of crankcase from middle of basic bearing bore (H)

New

mm

234,97...235,03

234,97...235,03

after machining

mm

–

–

BE01.40-P-1003-02B

Height of crankcase (H1)

mm

–

299,95...300,05

BE01.40-P-1004-02B

Height up to middle basic bearing bore (H2)

mm

–

64,98...65,02

BE01.40-P-1005-02B

Cylinder crankcase

Peak-to-valley height (RZ) of upper contact surface

mm

0,012

0,012

Wave depth (Wt) of upper contact surface

mm

0,009...0,012

0,009...0,012

Unevenness of contact surface in longitudinal direction

mm

0,03

0,03

Unevenness of contact surface in transverse direction

mm

0,03

0,03

Variation of parallelism of top contact surface to bottom in longitudinal direction

mm

0,05

0,05

BE01.40-P-1006-02B

Chamfer for cylinder bore on contact surface of crankcase

mm

0,6 (0,4)75°

0,6 (0,4)75°

BE01.40-P-1007-02B

Bore dia. for cylinder liner in crankcase

D2

mm

–

–

BE01.40-P-1008-02B

Bore dia. for cylinder liner collar in crankcase

D1

mm

–

–

D

mm

–

–

BE01.40-P-1009-02B

Liner seat up to middle of basic bearing bore (T)

mm

–

–

BE01.40-P-1010-02B

Deep cylinder liner seat (T1)

mm

–

–

BE01.40-P-1011-02B

Chamfer for cylinder bore on bottom cylinder runout

mm

–

1,575°