ar6350p140004rg

Install rear fender

Type ar · topic 63.50 · version 0102 · 2018-09-13

Applies to: Model 190.3

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 190 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 190 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 190 (models 3**)

AR63.50-P-1400-04RG

Install rear fender

Model

190.3

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

When MIG welding ( ) prepare welds by grinding down to bare metal with stainless steel brush. Tack weld weld seams at start and end. Weld seam gap should not be greater than 1 mm, if required, preweld.

Flow drill bolts installed on the vehicle are replaced by high-strength rivets.

1

Install welding bath support, fender (1), lock striker, door, liftgate and rear lamp units, rear bumper and seals and fit.

Install welding bath support between side roof paneling and fender (1) and align in center (area A).

2

Check and adjust gap dimensions.

3

Fix fender (1) in place.

4

Remove door, lock striker, liftgate, rear lamp unit, rear bumper and seal.

Install rear fender

P63.50-4068-06

Install rear fender

5

Drill Ø 6.7 mm rivet holes on fender (1) (areas D, E, H, I, J, L).


If holes are present for flow drill bolts on the vehicle transfer them to new parts. When a new part is connected to another new part, adapt and drill them together.



6

Remove fender (1), deburr holes and remove drill chips.


P63.50-4069-06

Install rear fender

P63.50-4066-06

Install rear fender

7

Apply adhesive to crosshatched areas (areas D, E, F, G, H, I, J, K, L).


Observe manufacturer's specifications for setting and processing time of adhesive.


Observe pretreatment of bonding surfaces.



8

Install fender (1) and fix in place.


Ensure that weld bath support is seated correctly (area A).



9

Rivet fender (1) with flow form rivets (areas F, G, K).


Rivet flow form rivet (S08) with a clamping range of 1.30 mm to 2.50 mm (area F).


Rivet flow form rivet (S1) with a clamping range of 2.30 mm to 3.50 mm (area G, K).



10

Rivet fender (1) with blind rivets (areas D, E, H, I, J, L).


Use Ø 6.512.5 rivets.


P63.50-4067-06

Install rear fender

P63.50-4070-08

Install rear fender

11

Fender (1) (areas A, B, C).


When welding area A, use welding bath support.


MIG weld in intervals, allow to cool down in between, minimum heat distortion.



12

Restore surfaces in areas (A, B, C), grind and remove drill chips.


P63.50-4071-04