Remove/install detachable parts for replacing A-pillar paneling

AR60.00-D-0052TS

Remove/install detachable parts for replacing A-pillar paneling

16.04.2020

Model

907, 910

Shown on model 910.6, left side of vehicle

1

A-pillar paneling

Shown on model 907 with engine 651

2

Windshield wiper system for windshield

3

Ventilation box

4

Frame seal

5

Electrical wiring harness

6

Passage grommet

7

Vapor barriers

8

Electrical wiring harness

9

Passage grommet

10

Vapor barriers

11

Ground lines

12

Engine hood cable

13

Diesel injection system control unit

14

Hose

Shown on model 907

15

Front floor covering

16

Instrument panel

17

Electronic ignition switch control unit

18

Electrical wiring harness

19

Ground lines

20

Damping material

21

Common Powertrain Controller (CPC) control unit

22

Hood release cable release

23

Signal acquisition and actuation module (SAM) control unit

24

Ground lines

25

Ground lines

26

Damping material

27

Frame seal

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910 with engine 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Model 910 with engine 780.703

AH00.00-Z-0300-01A

Topical note

Notes on battery

Model 910 with engine 780.703

AH54.10-P-0001-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove respective hinge of the front door.

AR72.10-D-2662TS

2

Remove respective door holder.

AR72.10-D-2100TS

3

Remove respective boot from the A-pillar paneling (1).

 Guide electric lines through the opening in the A-pillar paneling (1) and position in the vehicle interior outside of the working area.

 The number of electrical connectors may vary depending on the equipment.

4

Remove hood.

AR88.40-D-3000TS

5

Remove rear section of respective front fender liner.

AR88.10-D-1321TS

6

Remove respective sealing frame (27) in the repair area and position outside of the working area.

7

Remove each front wheel.

AR40.10-D-1100TS

8

Remove front section of respective front fender liner.

AR88.10-D-1322TS

9

Remove respective front fender.

AR88.10-D-1005TS

10

Remove respective front bottom fender.

AR88.10-D-0002TS

11

Remove hose (14) and position outside of the working area.

If left side of vehicle is damaged.

12

Remove windshield wiper system for windshield (2).

In the event of damage to the driver's side.

AR82.30-D-0002TS

13

Remove ventilation box (3).

In the event of damage on the front passenger side.

Model 907 with engine 274
Model 907 with engine 642, 651
Model 907.1/2/6 with engine 654.9
Model 910 with engine 651
Model 910 with engine 780.703

AR83.10-D-0010TS

14

Remove sealing frame (4) in the repair area and position outside of the working area.

15

Remove electrical wiring harness (5) in the repair area and position outside of the working area.

If right side of vehicle is damaged.

16

Remove feed-through grommet (6) in the repair area and position outside the working area.

If right side of vehicle is damaged.

17

Remove damping (7) in the repair area and position outside of the working area.

If right side of vehicle is damaged.

18

Remove electrical wiring harness (8) in the repair area and position outside of the working area.

If left side of vehicle is damaged.

19

Remove feed-through grommet (9) in the repair area and position outside the working area.

If left side of vehicle is damaged.

20

Remove damping (10) in the repair area and position outside of the working area.

If left side of vehicle is damaged.

21

Remove ground lines (11) and position outside of the working area.

If left side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

22

Remove hood cable (12) from the hood catch lower section and position outside of the working area.

If left side of vehicle is damaged.


Do not kink hood cable (12).
Otherwise malfunction can occur.

23

Remove diesel injection system control unit (13).

If left side of vehicle is damaged.

Model 907 with engine 642
Model 907 with engine 651

AR07.08-D-7009TSR

24

Remove Electronic Stability Program (ESP®) hydraulic unit.

In the event of damage to the driver's side.

AR42.45-D-0817TS

25

Remove windshield.

Model 907, 910
except code F49 (Windscreen, heated)

AR67.10-D-1700TS

Model 907, 910
with code F49 (Windscreen, heated)

AR67.10-D-1700TSB

26

Remove respective underfloor paneling.

Model 907
with code XM1 (Noise reduction)
Model 910 with engine 651
with code XM1 (Noise reduction)
Model 910 with engine 780.703

AR61.30-D-1001TS

27

Remove front roof lining.

AR68.30-D-7607TS

28

Remove respective window airbag.

AR91.60-D-0693TS

29

Remove respective front door sill trim.

AR68.30-D-1306TS

30

Remove front floor covering (15).

Model 907

AR68.80-D-0006TSR

Model 910

AR68.80-D-0006TSF

31

Remove instrument panel (16).

AR68.10-D-1000TS

32

Remove electronic ignition lock control unit (17).

If left side of vehicle is damaged.

Model 907

AR54.21-D-0038TSR

33

Remove electronic ignition lock control unit (17).

If right side of vehicle is damaged.

Model 910

AR54.21-D-0038TSF

34

Remove electrical wiring harness (18) in the repair area and position outside of the working area.

If left side of vehicle is damaged.

35

Remove ground lines (19) and position outside of the working area.

If left side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

36

Remove damping (20) in the repair area and position outside of the working area.

If left side of vehicle is damaged.

37

Remove CPC control unit (21).

If left side of vehicle is damaged.

38

Remove exhaust aftertreatment system control unit.

If right side of vehicle is damaged.

Model 907 with engine 642
Model 907, 910 with engine 651
Model 907.1/2/6 with engine 654.9

AR49.20-D-0025TS

39

Remove hood release cable release (22) and position outside of the working area.

If left side of vehicle is damaged.

40

Remove SAM control unit (23).

If right side of vehicle is damaged.

Model 907

AR54.21-D-0048TSR

41

Remove fuse and relay module on the front passenger side.

In the event of damage on the front passenger side.

AR54.15-D-0004TS

42

Remove ground lines (24, 25) and position outside of the working area.

If right side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

43

Remove damping (26) in the repair area and position outside of the working area.

If right side of vehicle is damaged.

44

Install in the reverse order.

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14