Remove/install fuel tank · ar4710p4100dd · Mercedes-Benz WIS

AR47.10-P-4100DD

Remove/install fuel tank

20.12.2018

Model	461.302/332/342 with engine 612.966
	up to model year 2014
Model	461.304/334/344 with engine 642.975
	up to model year 2014
Model	461.305/333/340 with engine 642.884
	up to model year 2014
Model	463 with engine 642
	up to model year 2013
Model	463.206/240/241/247/248/249/254 with engine 113.962
Model	463.209/232/233/244/245/250 with engine 112.945
Model	463.243/246 with engine 113.982
Model	463.270/271 with engine 113.993
Model	463.309/332/333 with engine 628.962
Model	463.322/323 with engine 612.965

Shown on model 463

1	Fuel tank
7	Tensioning strap
9	Sealing ring
10	Drain screw
13	Bracket of underride guard
14	Underride guard
17	Sealing ring
18	Boot
19	Filler neck
20	Cap
21	Hose connection
22	Clip
23	Fitting
24	Fitting
25	Fitting
M3	Fuel pump (FP)

P47.10-2218-06

P47.10-0351-01

P47.50-2027-01

P47.10-0352-01

12	Vent hose, left side

4	Maintenance access
5	Vent hose
6	Electrical line
B4	Fuel level reading sensor

11	Vent hose on right side

5	Vent hose
6	Electrical line
15	Electrical connector
B4	Fuel level reading sensor

P47.10-2309-01

26	Fuel line
27	Suction jet pump
Y23	STH fuel metering pump

P83.70-4458-06

 	Remove/install
 Danger	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Activate service mode in Tele-Aid (emergency call system)	Model 463.243 with engine 113.982 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.244/245/250 with engine 112.945 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.247/248/254 up to 4/1/07 with engine 113.962 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.270 up to 4/1/07 with engine 113.993 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.309/332/333 with engine 628.962 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.322/323 with engine 612.965 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.)	AR82.95-P-0005-03GR
	Information on Tele Aid emergency call system	Model 463.243 with engine 113.982 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.244/245/250 with engine 112.945 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.247/248/254 up to 4/1/07 with engine 113.962 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.270 up to 4/1/07 with engine 113.993 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.309/332/333 with engine 628.962 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.322/323 with engine 612.965 with code ET2 (MB phone with integr. Tele Aid emergency call sys.)	AH82.95-P-0001-01GA
 Danger	Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
2	Disconnect battery ground line	Model 463.206/240/247/249/254 with engine 113.962 up to model year 2013 Model 463.209/232/233/244/245/250 with engine 112.945 up to model year 2013 Model 463.243/246 with engine 113.982 up to model year 2013 Model 463.270/271 with engine 113.993 up to model year 2013 Model 463.309/332/333 with engine 628.962 up to model year 2013 Model 463.322/323 with engine 612.965 up to model year 2013	AR54.10-P-0003G
Topical note	Notes on battery		AH54.10-P-0001-01A
		Model 461.302/332/342 with engine 612.966 up to model year 2014 Model 461.304/334/344 with engine 642.975 up to model year 2014 Model 461.305/333/340 with engine 642.884 up to model year 2014	AR54.10-P-0003GL
		Model 463.241 with engine 113.962 up to model year 2019 with code 979 (Special protection MB Guard) with code E26 (Auxiliary battery) with code ZS4 (Special protection version FB4) Model 463.241 with engine 113.962 up to model year 2019 with code 979 (Special protection MB Guard) with code E26 (Auxiliary battery) with code ZS6 (Special protection version FB6) Model 463.241 with engine 113.962 up to model year 2019 with code 979 (Special protection MB Guard) with code E26 (Auxiliary battery) with code ZS7 (Special protection version FB7)	AR54.10-P-0003PV
		Model 463.248 with engine 113.962 up to model year 2015 with code 979 (Special protection MB Guard) with code E26 (Auxiliary battery) with code ZS6 (Special protection version FB6) Model 463.248 with engine 113.962 up to model year 2015 with code 979 (Special protection MB Guard) with code E26 (Auxiliary battery) with code ZS7 (Special protection version FB7)	AR54.10-P-0003PM
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
3	Lift/jack up vehicle	Model 461.302/332/342 with engine 612.966 up to model year 2014 Model 461.304/334/344 with engine 642.975 up to model year 2014 Model 461.305/333/340 with engine 642.884 up to model year 2014 Model 463 with engine 642 as of model year 2010 up to model year 2013 Model 463.206/240/241/247/248/249/254 with engine 113.962 as of model year 2010 up to model year 2013 Model 463.209/232/233/244/245/250 with engine 112.945 as of model year 2010 up to model year 2013 Model 463.243/246 with engine 113.982 as of model year 2010 up to model year 2013 Model 463.270/271 with engine 113.993 as of model year 2010 up to model year 2013 Model 463.309/332/333 with engine 628.962 as of model year 2010 up to model year 2013 Model 463.322/323 with engine 612.965 as of model year 2010 up to model year 2013	AR00.60-P-1000G
4	Remove underride guard (14)	Model 463.246 with engine 113.982 AMG stainless steel underride guardModel 463.271 with engine 113.993	AR88.30-P-0010MG
5	Unscrew cap (20)
6	Check sealing ring (17) and replace if necessary.
7	Drain fuel tank(1)	Model 461.302/332/342 with engine 612.966 up to model year 2014 Model 461.304/334/344 with engine 642.975 up to model year 2014 Model 461.305/333/340 with engine 642.884 up to model year 2014 Model 463 with engine 642 up to model year 2013 with code 979 (Special protection MB Guard) Model 463.206/240/241/247/248/249/254 with engine 113.962 up to model year 2013 with code 979 (Special protection MB Guard) Model 463.209/232/233/244/245/250 with engine 112.945 up to model year 2013 with code 979 (Special protection MB Guard) Model 463.243/246 with engine 113.982 up to model year 2013 with code 979 (Special protection MB Guard) Model 463.270/271 with engine 113.993 up to model year 2013 with code 979 (Special protection MB Guard) Model 463.322/323 with engine 612.965 up to model year 2013 with code 979 (Special protection MB Guard)	AR47.10-P-4001B
		 Fuel tank capacity	*BF47.10-P-1001-01A
8	Remove drain screw (10) for fuel tank (1)
9	If fuel tank (1) is emptied by opening drain screw (10), it is necessary to replace sealing ring (9).	When emptying the fuel tank (1) by opening the drain screw (10).
		 Installation: The sealing ring (9) should be oiled beforehand for better assembly.
10	Remove wheel housing paneling at the rear right and rear left	Model 463.206/240/241/247/248/249/254 with engine 113.962 Model 463.209/232/233/244/245/250 with engine 112.945 Model 463.243/246 with engine 113.982 Model 463.270/271 with engine 113.993 Model 463.303/306/336/340/341/346 with engine 642 up to model year 2013 Model 463.309/332/333 with engine 628.962 Model 463.322/323 with engine 612.965
11	Loosen clamp (22) on hose connection (21)
12	Detach vent hose on left side (12) from fitting (23) for fuel tank (1)
13	Close off fitting (23) and bleed hose on the left side (12)	 Record plug	*129589009100
14	Detach vent hose on right side (11) from fitting (24) for fuel tank (1)
15	Close off fitting (24) and bleed hose on the right side (11)	 Record plug	*129589009100
16	Detach return line from fitting (25) for the fuel tank (1)
17	Close off fitting (25) and return line.	 Record plug	*129589009100
18	Loosen end strips of load compartment floor covering.
19	Only raise rear load compartment floor covering until cover on the maintenance access (4) in the vehicle floor is accessible.
20	Remove maintenance access (4)
21	Detach vent hose (5) from fuel level indicator sensor (B4)
22	Close off connection at fuel level indicator sensor (B4) and on bleed hose (5)	 Record plug	*129589009100
23	Disconnect electrical lines (6) from fuel level indicator sensor (B4)
24	Remove fuel pump (M3)	For engine 642 in model 463, engine 642 in model 461
		Model 463 with engine 642 up to model year 2013 Model 463.206/240/241/247/248/249/254 with engine 113.962 Model 463.209/232/233/244/245/250 with engine 112.945 Model 463.243/246 with engine 113.982 Model 463.270/271 with engine 113.993 Model 463.309/332/333 with engine 628.962 Model 463.322/323 with engine 612.965	AR47.20-P-5710GV
		Model 461.304/334/344 with engine 642.975 up to model year 2014 Model 461.305/333/340 with engine 642.884 up to model year 2014	AR47.20-P-5710GY
25	Remove STH fuel metering pump (Y23)	Only for code H12 (Auxiliary heater)
26	Allow escaping fuel to drain into a suitable container.
27	Remove underride guard bracket (13) from frame
28	Remove tensioning straps (7)
29	Remove fuel tank (1) downwards
30	Allow escaping fuel to drain into a suitable container.
31	Disconnect electrical connection (15) for additional fuel pump	Model 463.270/271 with engine 113.993
		 The electrical connection (15) is only accessible for a lowered fuel tank (1).
32	Remove fuel line (26) from the suction jet pump (27)	 An excessively high loosening torque and retightening torque for the nuts can cause twisting of the swirl pot in the fuel tank (1). The suction jet pump (27) will therefore no longer lie at its lowest point which can lead to premature failure of fuel transmission and immobility cases, although the fuel tank (1) still has sufficient fuel in it.
		 Only when replacing new fuel tank (1).
		 Installation: Tighten nut on fuel line (26) with a torque of 45 Nm.
33	Install in the reverse order
34	Deactivate service mode in Telematic Alarm Identification on Demand	Model 463.243 with engine 113.982 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.244/245/250 with engine 112.945 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.247/248/254 up to 4/1/07 with engine 113.962 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.270 up to 4/1/07 with engine 113.993 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.309/332/333 with engine 628.962 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.322/323 with engine 612.965 up to model year 2019 with code ET2 (MB phone with integr. Tele Aid emergency call sys.)	AR82.95-P-0005-03GR
	Information on Tele Aid emergency call system	Model 463.243 with engine 113.982 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.244/245/250 with engine 112.945 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.247/248/254 up to 4/1/07 with engine 113.962 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.270 up to 4/1/07 with engine 113.993 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.309/332/333 with engine 628.962 with code ET2 (MB phone with integr. Tele Aid emergency call sys.) Model 463.322/323 with engine 612.965 with code ET2 (MB phone with integr. Tele Aid emergency call sys.)	AH82.95-P-0001-01GA
35	Connect diagnostic system, read out fault memory, delete if necessary
		Model 461.302/332/342 with engine 612.966 up to model year 2014 Model 461.304/334/344 with engine 642.975 up to model year 2014 Model 461.305/333/340 with engine 642.884 up to model year 2014 Model 463 with engine 642 up to model year 2013 Model 463.206/240/241/247/248/249/254 with engine 113.962 up to model year 2019 Model 463.209/232/233/244/245/250 with engine 112.945 up to model year 2019 Model 463.243/246 with engine 113.982 up to model year 2019 Model 463.270/271 with engine 113.993 up to model year 2019 Model 463.309/332/333 with engine 628.962 up to model year 2019 Model 463.322/323 with engine 612.965 up to model year 2019	AD00.00-P-2000-04A

 Fuel tank

Number	Designation			Model 461	Model 463 up to model year 2019
BF47.10-P-1001-01A	Fuel tank capacity	Total filling capacity	Liter	96	96
		Reserve capacity	Liter	20	20

129 589 00 91 00

Record plug

Referenced documents

ad0000p200004a Connect STAR DIAGNOSIS and read out fault memory
ad0000p200004a
ah5410p000101a
ah5410p000101a Notes on battery
ah8295p000101ga Information on Tele Aid emergency call system
ar0060p1000g Lift/jack up vehicle
ar4710p4001b
ar4710p4001b Empty/fill fuel tank
ar4720p5710gv Remove/install fuel pump
ar4720p5710gy Remove/install fuel pump
ar5410p0003g Disconnect/connect battery ground line
ar5410p0003gl Disconnect/connect battery ground line
ar5410p0003pm Disconnect/connect battery ground line
ar5410p0003pv
ar5410p0003pv Disconnect/connect battery ground line
ar8295p000503gr Activate/deactivate service mode in TELE AID emergency call system
ar8830p0010mg Remove/install underride guard
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of