ar4630p0010tx

Fill power steering pump and bleed

Type ar · topic 46.30 · version 0202 · 2006-04-27

Applies to: MODEL 219 with ENGINES 272, 273, 642

Where it sits

Function group 2 Chassis › 46 Steering › 46.30 Power steering pump — Series 219

EinPAS 22 Steering › 22.15 Power steering › 22.15.31 Power steering pump/oil reservoir/filter — Series 219

Also applies to engines/gearboxes: 272 ***, 273 ***, 642 ***

AR46.30-P-0010TX

Fill power steering pump and bleed

19.4.06

MODEL 219 with ENGINES 272, 273, 642

Fill power steering pump and bleed

P46.30-2178-05

Shown on engine 272.964

1 Power steering reservoir

2 Left engine air intake duct

Modification notes

28.7.04

Raise vehicle until wheels are clear of the ground using lifting platform, added

Step 1

28.7.04

Turn steering wheel slowly from steering stop to steering stop until no more bubbles are ascertained, added

Step 6

Remove/install

1

Hoist vehicle with lifting platform until wheels are free

AR00.60-P-1000TX

2

Remove left engine intake air duct (2) upstream of air filter

Engines 272, 273

3

Remove engine trim panel

Engine 642

AR01.10-P-2405TQ

4

Remove cap of power steering expansion reservoir (1).

Press the cap downwards and turn counterclockwise through 90°.

Charging

5

Fill expansion reservoir (1a) with MB-steering gear oil

Do not start the engine!

If the engine is started there is the danger that air gets into the hydraulic steering system which cannot be removed without taking further action.

Fill the expansion reservoir (1) of the power steering to approx. 10 mm below the upper edge of the reservoir with MB steering gear oil

Add MB steering gear oil continuously, until the fluid level remains constant.

*BF46.20-P-1001-01A

Bleeding

6

Turn steering wheel from steering stop to steering stop

Do not start the engine!

If the engine is started there is the danger that air gets into the hydraulic steering system which cannot be removed without taking further action.

Turn steering wheel slowly from steering stop to steering stop until no more bubbles are ascertained in the expansion reservoir (1)

Repeat turning the steering from stop to stop several times (up to 30 times). During this process, MB steering gear oil must be poured into the expansion reservoir (1) by a second person.

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

7

Start engine without moving the steering

Allow the engine to run for approx. 1 minute at idle speed.

During this process an assistant must observe the steering gear oil level in the expansion reservoir (1) and MB steering gear oil added if necessary.

8

Turn steering wheel from steering stop to steering stop

When the engine is running turn the steering wheel slowly several times from steering stop to steering stop, meanwhile add MB steering gear oil to the expansion reservoir (1)

Repeat process until the steering gear oil level remains constant in the expansion reservoir (1) and no more bubbles form.

Checking

9

Check oil level in the expansion reservoir (1) and fill up to the maximum fill level

Power steering - checking and correcting oil level

AP46.00-P-4611TX

10

Check the steering system for leaks and proper operation when the engine is running

In the event of leakage, find and eliminate cause.

11

Install in the reverse order

Steering gear

Number

Designation

Model
219

BF46.20-P-1001-01A

Power steering

Filling capacity

Liters

1.0

MB steering gear oil

Sheet

BB00.40-P-0345-00A

Referenced documents