ar4620w0300a

Remove/install side housing cover on steering gear

Type ar · topic 46.20 · version 0109 · 2017-08-02

Applies to: Model 375, 970, 972, 974, 975, 976 with steering gear 765.830 Mercedes-Benz/ThyssenKrupp steering Model 375, 970, 972, 974, 975, 976 with steering gear 765.840 Mercedes-Benz/ThyssenKrupp steering Model 375.### 1# , 944.### 1# , 950.### 1# , 952.### 1# , 954.### 1# with steering gear 765.820 Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 33 00 up to serial end number 00 350 0359 Model 375.### 2# , 944.### 2# , 950.### 2# , 952.### 2# , 954.### 2# with steering gear 765.820 Mercedes-Benz/Thys

Where it sits

Function group 2 Chassis › 46 Steering › 46.20 Steering gear — Series 375 · Series 944 · Series 950 · Series 952 · Series 953 · Series 954 · Series 970 · Series 972 · Series 974 · Series 975 · Series 976

EinPAS 22 Steering › 22.15 Power steering › 22.15.42 Steering gear/steering shaft — Series 375 · Series 944 · Series 950 · Series 952 · Series 953 · Series 954 · Series 970 · Series 972 · Series 974 · Series 975 · Series 976

Also applies to engines/gearboxes: 765 820, 765 821, 765 826, 765 830, 765 840, 765 844

AR46.20-W-0300A

Remove/install side housing cover on steering gear

21.07.2017

Model

375, 970, 972, 974, 975, 976 with steering gear 765.830

Mercedes-Benz/ThyssenKrupp steering

Model

375, 970, 972, 974, 975, 976 with steering gear 765.840

Mercedes-Benz/ThyssenKrupp steering

Model

375.### 1# , 944.### 1# , 950.### 1# , 952.### 1# , 954.### 1# with steering gear 765.820

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 33 00 up to serial end number 00 350 0359

Model

375.### 2# , 944.### 2# , 950.### 2# , 952.### 2# , 954.### 2# with steering gear 765.820

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 34 00 up to serial end number 01 039 0101

Model

944.### 1# , 950.### 1# , 952.### 1# , 953.### 1# , 954.### 1# with steering gear 765.821

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 35 00 up to serial end number 00 348 0184

Model

944.### 2# , 950.### 2# , 952.### 2# , 953.### 2# , 954.### 2# with steering gear 765.821

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 36 00 up to serial end number 01 057 0018

Model

950.### 1# , 954.### 1# with steering gear 765.826

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 41 00 up to serial end number 00 346 0148

Model

950.### 2# , 954.### 2# with steering gear 765.826

Mercedes-Benz/ThyssenKrupp steering, part number A 940 460 42 00 up to serial end number 01 066 0001

Model

970, 972, 975, 976 with steering gear 765.844

Mercedes-Benz/ThyssenKrupp steering

Modification notes

10.02.2017

Work procedure completely revised.

Remove/install side housing cover on steering gear

Shown on steering 765.844

1

Housing cover

2

Steering shaft

3

Oil reservoir

4

Oil return line

5

Oil pressure line

6

Jam nut

W46.20-1025-05

Danger

Risk of death caused by vehicle slipping or toppling off during lifting

Only lift vehicle at the lift support points specified by the vehicle manufacturer.

AS00.00-Z-0032-01A

Warning

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Warning

Risk of injury from being trapped in the swivel range of steered axles

Ensure that no persons or objects are in the swivel range of all steered axles when turning the steering wheel. Do not stand in the swivel range of the additional steering axle when the engine is running.

AS46.00-Z-0002-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01B

Topical note

Notes on maintenance and repair work

AH46.20-N-0001-01H

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW

Breakdown of steering serial number using the barcode sticker

AH46.00-N-0002-01A

List of steering model, part number and steering end number

AH46.00-N-0003-01A

Remove

1

Secure vehicle against rolling

2

Raise vehicle at front axle far enough so that wheels can turn freely, and jack up vehicle

3

Turn steering completely to right

4

Turn steering completely in the opposite direction

While doing this, determine and note down the number of rotations.

5

Open maintenance flap

6

Tilt cab

7

Read off barcode from steering gear and note down

The barcode provides information on the serial number of the steering gear. Using the serial number, the part number of the repair kit can be determined.

8

Remove door sill on driver's side

9

Detach oil return line (4) and oil pressure line (5) from steering gear

Collect escaping oil in a suitable container. Seal oil return line (4), oil pressure line (5) and openings in steering gear.

Plug

*963589019100

10

Detach oil reservoir (3) with bracket from steering gear

11

Detach housing cover (1) with O-ring and sealing ring from steering gear


Steering gear 765.82/83

AR46.20-W-0300-01A

Steering gear 765.84

AR46.20-W-0300-01B

Lenkgetriebe 765.82/83
Locking ring

*765589026300

Lenkgetriebe 765.84
Clamp

*765589036300

Install

12

Attach new housing cover (1) with O-ring and sealing ring to steering gear


Steering gear 765.82/83

AR46.20-W-0300-01A

Steering gear 765.84

AR46.20-W-0300-01B

Screw/bolt, housing cover to steering gear housing

*BA46.20-N-1010-01FA

Sealant, Omnifit FD 3041

*BR00.45-Z-1012-01A

MB multipurpose grease, 400 g

*BR00.45-Z-1017-06A

Lenkgetriebe 765.82/83
Locking ring

*765589026300

Lenkgetriebe 765.84
Clamp

*765589036300

13

Attach oil reservoir (3) with bracket to steering gear

Bolt, bracket for oil reservoir to steering gear

*BA46.20-N-1016-01FA

14

Remove all stop plugs

15

Attach oil return line (4) and oil pressure line (5) to steering gear

Union nut, steering gear oil line/hose

*BA46.25-N-1001-04B

16

Install entrance on driver's side

17

Lower cab

18

Turn steering back through half of the number of turns

19

Tilt cab

20

Detach boot from steering gear and push upwards

21

Set steering gear to center position

AR46.20-W-0500-01A

22

Attach boot to steering gear

23

Set clearance of steering shaft (2) to operating piston

AR46.20-W-3230-01A

Jam nut of adjustment screw for steering shaft play

*BA46.20-N-1006-01FA

Tool kit

*000589109900

Torque screwdriver

*001589802100

24

Lower cab

25

Turn steering full lock to left and right once

Steering should not be sluggish.

If steering is sluggish.

Repeat adjustment procedure.


AR46.20-W-3230C

26

Bleed steering system

AR46.25-W-3300C

27

Check steering play on steering wheel

Turn steering wheel alternately to left and right until front wheels move.

Permissible play at steering wheel in center position

*BE46.00-N-1001-01B

If permissible steering play is exceeded at steering wheel.

Repeat adjustment procedure.


AR46.20-W-3230C

28

Perform a test drive

Check steering returnability during test drive.

If steering does not return to straight-ahead position on its own after cornering.

Repeat adjustment procedure.


AR46.20-W-3230C

Check values for steering

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BE46.00-N-1001-01B

Permissible play at steering wheel in center position

mm

30

30

Check values for steering

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BE46.00-N-1001-01B

Permissible play at steering wheel in center position

mm

30

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1006-01FA

Jam nut of adjustment screw for steering shaft play

Nm

175

175

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1006-01FA

Jam nut of adjustment screw for steering shaft play

Nm

175

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1010-01FA

Screw/bolt, housing cover to steering gear housing

Nm

190

190

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1010-01FA

Screw/bolt, housing cover to steering gear housing

Nm

190

Steering gear

Number

Designation

Steering gear 765.82

Steering gear 765.83

BA46.20-N-1016-01FA

Bolt, bracket for oil reservoir to steering gear

8.8

Nm

18

18

10.9

Nm

-

-

Steering gear

Number

Designation

Steering gear 765.84

BA46.20-N-1016-01FA

Bolt, bracket for oil reservoir to steering gear

8.8

Nm

18

10.9

Nm

-

Hydraulic lines

Number

Designation

Model 375.1, 958.0, 970, 972, 974, 975, 976

Model 375.3/4, 940, 942, 943, 944, 950.5/6, 952.5/6, 953.6, 954.5, 958.2/4

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

50

Line Ø 15 mm

Nm

60

60

Hydraulic lines

Number

Designation

Model 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2

BA46.25-N-1001-04B

Union nut, steering gear oil line/hose

Line Ø 12 mm

Nm

50

Line Ø 15 mm

Nm

60

Remove/install side housing cover on steering gear
Remove/install side housing cover on steering gear
Remove/install side housing cover on steering gear
Remove/install side housing cover on steering gear

000 589 10 99 00

Tool kit

001 589 80 21 00

Torque screwdriver

963 589 01 91 00

Plug

765 589 02 63 00

Locking ring

Remove/install side housing cover on steering gear

765 589 03 63 00

Clamp

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-01A

Sealant, Omnifit FD 3041

A 002 989 47 20 10

BR00.45-Z-1017-06A

MB multipurpose grease, 400 g

A 001 989 34 51 11

Referenced documents