ar0100p1200mrd

Test compression pressure

Type ar · topic 01.00 · version 0101 · 2018-11-29

Applies to: Engine 264 in model 213, 238, 257 except code B01 (48V technology) Engine 274.9 in model 213 Engine 274.9 in model 238

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 213 · Series 238 · Series 257

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 213 · Series 238 · Series 257

Also applies to engines/gearboxes: 264 ***, 274 9**

AR01.00-P-1200MRD

Test compression pressure

13.11.2018

Engine

264 in model 213, 238, 257

except code B01 (48V technology)

Engine

274.9 in model 213

Engine

274.9 in model 238

Test compression pressure

P01.00-3492-09

01

Compression pressure recorder

4

Connection line

3

Adapter line

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Remove

1

Warm up engine to normal operating temperature.

2

Switch off ignition and store transmitter key outside of transmission range (min. 2  m).

3

Remove spark plugs.

Engine 274.9 in model 213, 238

AP15.10-P-1580CWF

Engine 264 in model 213, 238, 257
except code B01 (48V technology)

AP15.10-P-1580MCU

4

Connect compression pressure recorder (01).

AR01.10-P-0010-01MRD

Compression tester

*001589762100

Electrical connection kit

*220589009900

5

Turn engine with contact switch on compression pressure recorder (01) for approx. 5 s.

AR01.10-P-0110MRD

This process serves to remove combustion residue from the cylinders.

6

Screw screw-in piece into tapped bore of the spark plug of the cylinder to be checked.

Screw-in fitting

*270589019100

7

Connect compression pressure recorder (01) to screw-in piece.

Check

8

Turn engine via contact switch of compression pressure recorder (01) until pressure no longer rises in compression pressure recorder (01).

AR01.10-P-0110MRD

9

Carry out test procedure on further cylinders in the same way.

10

Compare measurement values with permissible values.

Installation tolerance or new value of compression pressure

*BE01.00-P-1001-01B

Compression pressure, permissible difference between the cylinders

*BE01.00-P-1002-01B

Wear limit or limit value of compression pressure

*BE01.00-P-1003-01B

If the permissible compression pressure values between the individual cylinders are not within the specified tolerance,

Check cylinder leakage.


Engine 264 in model 213, 238, 257
except code B01 (48V technology)

AR01.00-P-1300MRH


Engine 274.9 in model 213
Engine 274.9 in model 238

AR01.00-P-1300MRD

Install

11

Disconnect compression pressure recorder (01) from screw-in piece.

Compression tester

*001589762100

Screw-in fitting

*270589019100

12

Remove screw-in piece.

13

Disconnect compression pressure recorder (01) with adapter line (3) and connection line (4).

Electrical connection kit

*220589009900

14

Install spark plugs.

Engine 274.9 in model 213, 238

AP15.10-P-1580CWF

Engine 264 in model 213, 238, 257
except code B01 (48V technology)

AP15.10-P-1580MCU

Compression pressure

Number

Designation

Engine 264

Engine 274.910

BE01.00-P-1001-01B

Installation tolerance or new value of compression pressure

bar

13...17

12...16

Compression pressure

Number

Designation

Engine 274.920 in model 172, 204, 205, 207, 213, 218, 238, 253

BE01.00-P-1001-01B

Installation tolerance or new value of compression pressure

bar

13,5...17,5

Compression pressure

Number

Designation

Engine 264

Engine 274.910

BE01.00-P-1002-01B

Compression pressure, permissible difference between the cylinders

bar

1,5

1,5

Compression pressure

Number

Designation

Engine 274.920 in model 172, 204, 205, 207, 213, 218, 238, 253

BE01.00-P-1002-01B

Compression pressure, permissible difference between the cylinders

bar

1,5

Compression pressure

Number

Designation

Engine 264

Engine 274.910

BE01.00-P-1003-01B

Wear limit or limit value of compression pressure

bar

11

10

Compression pressure

Number

Designation

Engine 274.920 in model 172, 204, 205, 207, 213, 218, 238, 253

BE01.00-P-1003-01B

Wear limit or limit value of compression pressure

bar

11,5

Test compression pressure
Test compression pressure
Test compression pressure

270 589 01 91 00

Screw-in fitting

220 589 00 99 00

Electrical connection kit

001 589 76 21 00

Compression tester

Referenced documents