ap4720p0780bb

Replace fuel filter

Type ap · topic 47.20 · version 0111 · 2003-10-24

Applies to: ENGINE 611.960 in MODEL 202.133 /134 /193 /194 ENGINE 611.961 in MODEL 210.006 /007 /206 /606 ENGINE 612.961 in MODEL 210.016 /216 /616 ENGINE 612.963 in MODEL 163.113 ENGINE 613.961 in MODEL 210.026 /226 ENGINE 613.960 in MODEL 220.026 /126

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.20 Fuel pump, filter — Series 163 (models 113) · Series 202 (models 133, 134, 193, 194) · Series 210 (models 006, 007, 016, 026, 206, 216, 226, 606, 616) · Series 220 (models 026, 126) · Series 611 (models 960, 961) · Series 613 (models 960, 961)

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.41 Filter/water separator — Series 163 (models 113) · Series 202 (models 133, 134, 193, 194) · Series 210 (models 006, 007, 016, 026, 206, 216, 226, 606, 616) · Series 220 (models 026, 126) · Series 611 (models 960, 961) · Series 613 (models 960, 961)

Also applies to engines/gearboxes: 612 961, 612 963

AP47.20-P-0780BB

Replace fuel filter

2.3.99

ENGINE 611.960 in MODEL 202.133 /134 /193 /194

ENGINE 611.961 in MODEL 210.006 /007 /206 /606

ENGINE 612.961 in MODEL 210.016 /216 /616

ENGINE 612.963 in MODEL 163.113

ENGINE 613.961 in MODEL 210.026 /226

ENGINE 613.960 in MODEL 220.026 /126

Replace fuel filter

P47.20-0289-01

Shown on engine 611.960

70 Fuel filter housing

70/1 Fuel filter input

70/2 Fuel filter output

70/3 Threaded ring

70/4 Cap

70/5 Seal

70/6 Filter element

Replace fuel filter

P07.16-2101-01

Shown on engine 612.961

70/1 Fuel line input

70/2 Fuel line output

70/3 Threaded ring

70/4 Cap

70/5 Seal

70/6 Filter element

70/7 Fuel return line

70/8 Fuel feed line

Remove/install and replacing

Danger!

Risk of death. Death may result if vehicle slips or topples from the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of explosion from fuel igniting, risk of poisoning from inhaling and swallowing fuel as well as risk of injury to eyes and skin from contact with fuel.

No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove trim panel of charge air distribution pipe

2

Disconnect fuel return line (70/7) and fuel feed line (70/8 )

3

Unscrew threaded ring (70/3) and remove together with cover (70/4).

If the fuel filter housing is soiled inside, it must be removed and cleaned (against separate order):

Remove/install fuel full-flow filter

AR47.20-P-1070HB

4

Replace filter insert (70/6)

After inserting the filter element

Fill fuel filter housing with fuel.

5

Replace sealing ring (70/5)

6

Mount threaded ring with cover so that the groove latches at the fuel filter housing

Tighten threaded ring by hand.

7

Mount fuel return line (70/7) and fuel feed line (70/8 )

8

Install trim panel of charge air distribution pipe

*BA01.20-P-1003-01A

Danger!

Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation.

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

9

Run engine and inspect fuel filter for leaks

Crankcase ventilation, cylinder head cover

Number

Designation

Engine 611.960/
961/962

Engine 612.961/
962/967

Engine 612.963

Engine 613.960/
961

BA01.20-P-1003-01A

Screw attaching cover panel to charge air distribution pipe

Nm

10

10

10

10

Referenced documents