ap2000w2010r

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

Type ap · topic 20.00 · version 0400 · 2019-09-10

Applies to: Engine 457.9 in model 949 Engine 460.9 in model 959 Engine 926.9 in model 949

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 460 (models 9**) · Series 949 · Series 959

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 460 (models 9**) · Series 949 · Series 959

Also applies to engines/gearboxes: 457 9**, 926 9**

AP20.00-W-2010R

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

30.08.2019

Engine

457.9 in model 949

Engine

460.9 in model 959

Engine

926.9 in model 949

Modification notes

03.07.2019

Operation steps "Open/close engine hood" added.

Operation steps 1, 7.

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration
Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

Shown on model 949

1

Cap

2

Filler neck

3

Expansion reservoir

4

Drain screw

N20.30-2089-01

N20.30-2090-01

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

G20.00-A001-77

Shown on model 959

1

Cap

3

Expansion reservoir

2

Filler neck

4

Drain screw

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Check

1

Open hood.

Model 949

AR88.40-W-1000R

Model 959

AR88.40-W-1000Z

2

Unscrew cap (1) from expansion reservoir (3).

3

Check fluid level.

Check fluid level at a coolant temperature of less than 50 °C only.
The fluid level is correct when the coolant is visible in the filler neck (2).
Check anti-corrosion and antifreeze protection before correcting the fluid level.

4

Check anti-corrosion and antifreeze protection.

To do so, remove required quantity of coolant, if necessary at cooler's drain screw (4).

Engine 457.9Coolant drain plug to radiator

*BA20.20-N-1003-01E

Engine 460.9Drain screw to engine radiator

*BA20.20-N-1001-02Z

Engine 926.9Coolant drain plug to radiator

*BA20.20-N-1001-01D

Engine 457.9Coolant

*BF20.00-N-1001-01T

Engine 460.9Coolant

*BF20.00-N-1001-01Z

Engine 926.9Coolant

*BF20.00-N-1001-01C

If necessary,

correct anti-corrosion and antifreeze protection.


AP20.00-W-2010-01R

After obtaining special order.

5

Correct fluid level.

Only if the fluid level is too low.

Make sure that the mixing ratio of the coolant is correct.

Engine 457.9Coolant

*BF20.00-N-1001-01T

Engine 460.9Coolant

*BF20.00-N-1001-01Z

Engine 926.9Coolant

*BF20.00-N-1001-01C

6

Screw cap (1) onto expansion reservoir (3).

7

Close hood.

Only after all maintenance operations have been completed.

Model 949

AR88.40-W-1000R

Model 959

AR88.40-W-1000Z

Radiator, coolant hoses

Number

Designation

ENGINE 926.9

BA20.20-N-1001-01D

Coolant drain plug to radiator

Nm

4

Engine radiator, coolant hoses and lines

Number

Designation

Engine 460.9 in model 959

BA20.20-N-1001-02Z

Drain screw to engine radiator

Nm

5

Radiator, coolant hoses

Number

Designation

Engine 457.9

BA20.20-N-1003-01E

Coolant drain plug to radiator

Nm

4

Engine cooling

Number

Designation

ENGINE 926.9 in MODEL 949.0 with manual transmission

ENGINE 926.9 in MODEL 949.0 with automatic transmission

BF20.00-N-1001-01C

Coolant

Total filling capacity

l

30

36

Anticorrosion/antifreeze agent down to -37 °C

l

15

18

Anticorrosion/antifreeze agent down to -45°C

l

16,5

20

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

-

-

Filling capacities for engine cooling system

Number

Designation

ENGINE 457.9 except CODE BA1

ENGINE 457.9 with CODE BA1

BF20.00-N-1001-01T

Coolant

Total filling capacity

Liter

38

50

Anticorrosion and antifreeze agent down to –37 °C

Liter

19

25

Anticorrosion and antifreeze agent down to -45 °C

Liter

21

28

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Specifications for Operating Fluids, Sheet

BB00.40-P-0326-05A

BB00.40-P-0326-05A

Coolant

Number

Designation

Engine 460.9 in model 959

BF20.00-N-1001-01Z

Coolant

Total filling capacity

Liter

38,0

Anticorrosion and antifreeze agent down to -37 °C

Liter

19,0

Anticorrosion and antifreeze agent down to -45 °C

Liter

21,0

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

Referenced documents