ap2000t2080b

Replace coolant

Type ap · topic 20.00 · version 0102 · 2006-07-26

Applies to: ENGINE 441.980 in MODELS 613.364 /365

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 441 (models 980) · Series 613 (models 364, 365)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 441 (models 980) · Series 613 (models 364, 365)

AP20.00-T-2080B

Replace coolant

21.2.00

ENGINE 441.980 in MODELS 613.364 /365

Replace coolant

T20.30-0010-01

1 Cap

Danger!

Risk of injury to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles.

Wear protective gloves, protective clothing and eye protection.

AS20.00-Z-0001-01A

Notes on coolant

All engines

AH20.00-N-2080-01A

Inspect cooling and heating system for leaks and proper condition before replacing the coolant.

AP20.00-T-2050B

1

Open control valves of heating system

Turn steering lock into drive position and open regulating valves of the front, floor and roof heater units. After about 2 minutes, turn steering wheel lock into stop position.

2

Take off cap of cooling system (1)

3

Drain coolant

AP20.00-T-2080-01C

*BF20.00-N-1001-01D

The old coolant and the corrosion residues must be completely flushed out.
If cooling system is very dirty,
clean
- subject to separate repair order

Use only the specified composition of coolant.

*WH58.30-Z-1001-25A

Disposing of coolant

Pay attention to legal provisions and local waste water regulations!

4

Switch on circulation pump

Turn steering lock into drive position.

5

Replenish coolant

Pour in coolant up to the maximum marking

Danger!

Risk of accident as vehicle may start off by itself with the engine running. Risk of injury as working around the engine during start-up or while running may result in contusions and burns

Secure vehicle to prevent it from moving off by itself.
Wear closed and close-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

8

Start engine and run for about 1 minute at varying speeds

9

Switch off engine and top up coolant

Turn steering lock into drive position and allow circulation pump to continue running.

10

Set temperature for front and floor heating to maximum heating capacity

11

Warm up engine until thermostat opens

Switch on additional heater, if fitted, in order to more rapidly reach the necessary operating temperature.

12

Switch off engine and allow to cool down

13

Inspect coolant level, adjust to correct level if necessary

At approx. 50 °C.

AP20.00-T-2010B

*BF20.00-N-1001-01D

Engine cooling system

Number

Designation

Engines 402.970, 441.980, 446.938, 457.944

BF20.00-N-1001-01D

Coolant capacity

without VOITH retarder

Liter

75...100

with VOITH retarder

Liter

95...120

Specifications for Service Products

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-02A

Commercially available tools

Number

Designation

WH58.30-Z-1001-25A

Antifreeze tester

Referenced documents