S01.10-A022-78
Shown on the right-hand side of the vehicle except code ZG2 (all-wheel drive, permanent) |
1 | Front wheel | 4 | Suspension strut | 6 | Front bumper | ||
2 | Ball head | 5 | Nut | 7 | Coolant expansion reservoir | ||
3 | Torsion bar linkage |
S01.10-A023-79
Shown with transmission 711.6 |
8 | Screw | 11 | Transmission carrier | 14 | Rear axle gear | ||
9 | Steering gear | 12 | Propeller shaft | 15 | Screws | ||
10 | Front exhaust system | 13 | AdBlue® tank |
S01.10-A024-79
16.1 | Upper part fastener | 17 | Crossmember | 19 | Cover | ||
16.2 | Lower part fastener | 18 | Windshield washer system washer fluid reservoir | 20 | Retaining clamp |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Brake fluid notes | ||
Topical note | Notes on coolant | ||
Topical note | Notes on self-locking nuts and bolts | ||
| Remove/install | ||
1 | Disconnect ground line from battery. | ||
2 | Discharge air conditioning system. | Model 447 with code HH4 (THERMOTRONIC automatic climate control), model 447 with code HH9 (TEMPMATIC semi-automatic controlled air conditioning) | |
Model 447 with code HX1 (R-1234yf refrigerant) | |||
Model 447 except code HX1 (R-1234yf refrigerant) | |||
3 | Remove left and right underfloor panelings. | Model 447 with code CU1 (aerodynamic underfloor paneling) | |
Installation: Install underfloor panelings only after the engine test run. | |||
4 | Drain off coolant. | ||
5 | Remove front wheels (1). | ||
6 | Remove ball heads (2) of the tie rods from the steering knuckles. | ||
7 | Remove torsion bar linkage (3) of the stabilizer from the suspension struts (4). | ||
8 | Press stabilizer downward and place down torsion bar linkage (3) toward the rear (arrow A). | ||
9.1 | Remove nuts (5) of the transverse control arms from the steering knuckles and release transverse control arms from the steering knuckles. | MODEL 447 except CODE ZG2 (Permanent all-wheel drive) | |
9.2 | Remove the front axle shafts from the wheel hubs and secure them against falling. | MODEL 447 with CODE ZG2 (Permanent all-wheel drive) | |
10 | Fix steering wheel in center position. | ||
Retainer device | |||
11 | Remove screw (8) and release universal joint from the steering gear (9). | Bolt, universal joint to steering gear | |
12 | Remove front bumper (6). | ||
13 | Remove crossmember (17). | ||
14 | Remove windshield washer system washer fluid reservoir (18). | ||
15 | Remove coolant expansion reservoir (7). | ||
16 | Remove diesel injection system control unit. | ||
17 | Remove air filter housing. | ||
18 | Remove resonator box. | ||
19.1 | Remove the alternator | Model 447 with code HH4 (THERMOTRONIC automatic climate control), model 447 with code HH9 (TEMPMATIC semi-automatic controlled air conditioning) | |
19.2 | Remove electrical line B+ from alternator and place to one side. | Model 447 except code HH4 (THERMOTRONIC automatic air conditioning) except code HH9 (Semi-automatically controlled air conditioning, TEMPMATIC) | |
Danger | Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Warning | Risk of burn injuries and scalding when working on AdBlue(R) lines and the component parts attached to them. Risk of injury to skin and eyes when handling AdBlue(R). Risk of poisoning caused by swallowing AdBlue(R) | Pour AdBlue® only into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | |
Warning | Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | |
20 | Remove lines and hoses to remove engine. | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on use, material properties and handling of NOx reducing agent | ||
Topical note | Protect air conditioning circuit and components from moisture when carrying out repair work | ||
Notes on handling refrigerant R134a | |||
Notes on handling refrigerant R1234yf | |||
Open, close coolant line coupling | |||
| Compressor oils (specification 362.1) | ||
Nut, refrigerant line to refrigerant condenser | |||
Bolt, refrigerant line on refrigerant compressor | |||
Hose clamp pliers | |||
Pliers for click clamps | |||
Record plug | |||
Set of protective caps | |||
Clamp | |||
21 | Remove heat shield. | Model 447 with transmission 725.0 except code ZG2 (permanent all-wheel drive) | |
Bolt, heat shield to oil pan | |||
22 | Remove electric lines for the removal of the engine. | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Nut, supply line to fuse box | |||
Model 447 with transmission 725.0 except code ZG2 (permanent all-wheel drive)Bolt, torque converter housing to timing case | |||
Model 447 with transmission 711.6Screw/bolt, manual transmission to engine | |||
Clip remover | |||
23 | Unclip the cover (19) from the retaining clamps (20) and remove it to the front in the direction of the arrow (D). | ||
24 | Remove left and right upper section fastener (16.1) upward. | Clip remover | |
25 | Turn left and right lower section fastener (16.2) by 90° and remove upward. | ||
26 | Bind cooler unit to the engine using a cable tie (arrow C). | ||
27 | Remove front exhaust system (10). | ||
28 | Attach support plate to the transmission and remove transmission carrier (11). | ||
Support transmission centrally. | |||
29.1 | Remove propeller shaft (12) from transmission, rear axle differential (14), and underbody and then pull toward the rear and bind to the rear axle using a cable tie (arrow B). | MODEL 447 except CODE ZG2 (Permanent all-wheel drive) | |
Do not remove the AdBlue® container (13) and the propeller shaft (12). | |||
29.2 | Remove propeller shaft (12). | MODEL 447 with CODE ZG2 (Permanent all-wheel drive) | |
30 | Remove both shift cables from the manual transmission and place to one side. | Model 447 with transmission 711.6 | |
31 | Position transmission carrier (11) and tighten screws (15) slightly by hand. | ||
32 | Remove support plate from the transmission and push out major assembly mount below the vehicle. | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
Installation: Support transmission centrally. | |||
33 | Secure vehicle on vehicle lift. | ||
34 | Remove engine with transmission. | ||
| 000 588 03 62 00 Lifting platform | ||
Commercially available devices/tools | |||
Bolt, integral carrier to longitudinal frame member | |||
35 | Install in the reverse order. | ||
36 | Read out and delete fault memory. | ||
| |||
37 | Bleed clutch operating system. | Model 447 with transmission 711.6 | |
38 | Check engine oil level with instrument cluster. | ||
| |||
If necessary, | |||
| |||
correct the engine oil level. | |||
| |||
39 | Check gearshift system for ease of movement. | Model 447 with transmission 711.6 | |
Depending on the findings. | |||
| |||
adjust shift cables. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
40 | Carry out engine test run and check engine for proper leak tightness and leak tightness. | ||
41 | Perform run-in program after engine replacement. | If a new engine was installed. | |
001 589 00 91 00
Set of protective caps
171 589 00 37 00
Pliers for click clamps
129 589 01 21 00
Retainer device
454 589 00 37 00
Hose clamp pliers
000 589 54 37 00
Clamp
129 589 00 91 00
Record plug
452 589 01 63 00
Clip remover
Έγγραφα που αναφέρονται
- ad0000s200004e Σύνδεση Star Diagnosis, ανάγνωση μνήμης βλαβών
- ah0000n000101a Υποδείξεις για αυτασφαλιζόμενες βίδες και παξιμάδια
- ah0000p002001a Οδηγίες για τις βιδωτές συνδέσεις, που κατασκευάστηκαν σύμφωνα με τη διαδικασία σύσφιξης με έλεγχο της γωνίας περιστροφής
- ah0000p500001a Υποδείξεις για την αποφυγή ζημιών από ακαθαρσίες και ξένα σώματα
- ah2000n208001a Οδηγίες για το ψυκτικό υγρό
- ah4250p000101a Υποδείξεις για τα υγρά φρένων
- ah4920n000201a Οδηγίες για τη χρήση, τις ιδιότητες και το χειρισμό του αναγωγικού μέσου NOx
- ah5400p000101a Οδηγίες για την αποφυγή ζημιών σε ηλεκτρονικά εξαρτήματα λόγω ηλεκτροστατικής εκκένωσης
- ah8330n000301a Υποδείξεις για το χειρισμό του ψυκτικού υγρού R134a
- ah8330n000501a Κατά τις εργασίες επισκευής, να προστατεύετε το κύκλωμα και τα εξαρτήματα του συστήματος κλιματισμού από την υγρασία
- ah8330p000302a Οδηγίες για τη χρήση ψυκτικού μέσου R1234yf
- ap1800s0101eg Αλλαγή λαδιού κινητήρα και φίλτρου λαδιού
- ap1800s1812e Έλεγχος στάθμης λαδιού κινητήρα με το όργανο πολλαπλών ενδείξεων
- ar0060s0100e Ασφάλιση του οχήματος στο ανυψωτικό
- ar0110s240015ea
- ar0110s240016ea
- ar0110s240101ea
- ar0110s240601e
- ar0708s7009e
- ar0910s1150ea
- ar0920s0010ea
- ar1540s5032ea
- ar2000s1142e
- ar2020p744101rq Άνοιγμα, κλείσιμο συνδέσμου σωλήνα ψυκτικού υγρού
- ar2030s4949ea
- ar2210s0006e
- ar2520s0070e
- ar2660s6626e
- ar2660s6633e
- ar2740s070002e
- ar3235s3328e
- ar3320s1452e Εξαγωγή, τοποθέτηση εμπρός ψαλιδιού
- ar3320s1452e
- ar3330s6530ea
- ar4010s1100e Αφαίρεση, τοποθέτηση τροχών
- ar4110s0050e Εξαγωγή, τοποθέτηση κεντρικού άξονα του οχήματος
- ar4620s050001e
- ar4640s7242e Εξαγωγή, τοποθέτηση σφαιρικής κεφαλής
- ar4910s7284ea
- ar5410s0003e
- ar5410s0003e Εξαγωγή, τοποθέτηση καλωδίου γείωσης της μπαταρίας
- ar6130s1001e
- ar6230s1360e Κάθετη τραβέρσα: εξαγωγή, τοποθέτηση
- ar8235s6000e
- ar8330s1760e Αποστράγγιση, εκκένωση, εκ νέου πλήρωση συστήματος κλιματισμού και έλεγχος λειτουργίας και στεγανότητας
- ar8330s1760ef
- ar8820s2000e Αφαίρεση, τοποθέτηση προφυλακτήρα μπροστά
- as0000z000501a Κίνδυνος ατυχήματος λόγω αυτόματης εκκίνησης κατά τη λειτουργία του κινητήρα. Κίνδυνος τραυματισμού με μώλωπες και εγκαύματα σε �
- as0000z001001a Θανάσιμος κίνδυνος λόγω ολίσθησης ή ανατροπής του οχήματος από το αναβατόριο
- as0000z001701a Κίνδυνος τραυματισμού από κοψίματα ή/και γδαρσίματα από αιχμηρά εξαρτήματα του οχήματος
- as2000z000101a Kίνδυνος τραυματισμού στο δέρμα και στα μάτια εξαιτίας εγκαυμάτων με πιτσίλισμα καυτού ψυκτικού υγρού. Kίνδυνος δηλητηριάσεως από
- as4250z000101a Kίνδυνος δηλητηριάσεως εξαιτίας πόσεως υγρού φρένων. Kίνδυνος τραυματισμού εξαιτίας επαφής του δέρματος και των ματιών με υγρό φρ�
- as4700z000101a Kίνδυνος εκρήξεως εξαιτίας αναφλέξεως, κίνδυνος δηλητηριάσεως εξαιτίας εισπνοής και πόσεως καυσίμων, καθώς επίσης κίνδυνος τραυμ
- as4920z000201a Κίνδυνος εγκαύματος κατά τις εργασίες σε σωλήνες AdBlue(R) και σε συνδεδεμένα εξαρτήματα. Κίνδυνος τραυματισμού στο δέρμα και τα μάτι�
- as8300z000601a Κίνδυνος δηλητηρίασης σε περίπτωση εισπνοής καυτών ατμών ψυκτικού μέσου ενός συστήματος κλιματισμού με R134a. Κίνδυνος τραυματισμο
- as8300z000701a Κίνδυνος πυρκαγιάς σε περίπτωση ανάφλεξης ψυκτικού μέσου R1234yf από καυτά εξαρτήματα. Κίνδυνος δηλητηρίασης σε περίπτωση εισπνοής �
- bb0040p036201a Λάδια συμπιεστή (προδιαγραφή 362.1)
- ws0100p0091a 000 588 03 62 00 Πάγκος ανύψωσης
- ws0100p0092b 000 588 11 62 00 Βάση μηχανικών συγκροτημάτων
- ws2600p3309b 000 588 10 62 00 Πλάκα στήριξης