Model | 415 with engine 200, 607, 608 |
Model | 447 with engine 274, 622, 651, 780.7 |
Model | 448 with engine 274 |
Model | 470, 471 with engine 642 |
Model | 470, 471 with engine 699 |
Model | 636 with engine 651 |
Model | 639 with engine 642, 651 |
Model | 900, 906, 907, 910 with engine 651 |
Model | 906, 907 with engine 642 |
Model | 907 with engine 274 |
000 589 93 63 00
Assembly tool
D09.41-1196-07
1 | Catch spring | a | Lock position | |
2 | Plastic console | b | Opening position | |
3 | Fitting | c | Opening | |
4 | Charge air hose | d | Eyelet |
Open clutch
Two different coupling variants can be installed. These differ in the catch spring (1) guide.
Variant A: Guide of the catch spring (1) outside on the fitting (3) in the plastic console (2).
Variant B: Guide of the catch spring (1) inside in the fitting (3).
1 | Pull catch spring (1) on both sides out of locking position (a) into opening position (b) until catch spring (1) engages. |
Do not deform catch spring (1) permanently. |
The catch spring (1) of variant A must not project through the opening (c) to the inside. |
In the case of variant B, do not pull on eyelet (d) of catch spring (1). |
2 | Detach charge air hose (4) from connection fitting. |
D09.41-1217-09
Install new sealing rings (5, 6)
3 | Remove sealing rings (5, 6) with assembly tool from the grooves of the charge air hose (4). |
4 | Carefully clean fittings (3) and grooves of charge air hose (4) using clean, lint-free rags. |
5 | Install new sealing ring (5) using assembly tool in groove of fitting (3) at charge air hose (4). |
Pay attention to installation position. Do not install sealing ring (5) twisted. Do not apply any oil, grease or other lubricant. |
The circumferential groove (5a) in the sealing ring (5) must point outward. |
6 | Insert new sealing ring (6) in groove of fitting (3) at charge air hose (4). |
Pay attention to installation position. Do not install sealing ring (6) twisted. Do not apply any oil, grease or other lubricant. |
D09.41-1196-07
Close clutch
7 | Clean connection fittings for charge air hose (4) with clean, lint-free rags. |
8 | Press catch spring (1) on both sides out of the opening position (b) into locking position (a). |
The catch spring (1) of variant A must project though the opening (c) into the charge air hose (4). |
9 | Install charge air hose (4) until catch spring (1) engages audibly. |
10 | Check lock of the charge air hose (4) for proper operation by carefully pulling on the charge air hose (4) multiple times. |
If the lock is damaged or if the charge air hose (4) can be removed, |
|
replace catch spring (1). |