W09.40-1105-06
1 Intake line (only with code (MJ1) Rear cab cyclone plate filter, code (MJ4) Rear cab air intake with circular filter or code (M49) Tandem air filter)
2 Intake manifold (only with code (MJ1) Rear cab cyclone plate filter, code (MJ4) Rear cab air intake with circular filter or code (M49) Tandem air filter)
3 Connection piece (only with code (MJ1) Rear cab cyclone plate filter, code (MJ4) Rear cab air intake with circular filter or code (M49) Tandem air filter)
4 Suction hose (only with code (M97) Front air intake)
5 Oil pressure line
6 Turbocharger
7 Screening
8 Engine brake valve fitting with exhaust pipe
9 Engine brake cylinder
14 Intermediate piece
15 Sealing ring
16 Venting hose
17 Hose on resonance tank
10 Compressed-air line
11 Oil return line
12 Gasket
13 Bracket
W09.40-1098-12
11 Oil return line
18 Screw socket
| Remove/install | ||
| Notes on self-locking nuts and bolts | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
1 | Tilt cab | ||
| Notes on tilting the cab | ||
2 | Remove side soundproofing on the left | ||
3 | Remove compressed air line (10) at engine brake cylinder (9) | ||
4 | Remove engine brake valve fitting with exhaust pipe (8) on turbocharger (6) | Press away engine brake valve fitting with exhaust pipe (8) from turbocharger (6) | |
| |||
5.1 | Disconnect intake line (1), resonator hose (17) and bleed hose (16) at intake manifold (2) | Vehicles with code (MJ1) Rear cab cyclone plate filter, code (MJ4) Rear cab air intake with circular filter or code (M49) Tandem air filter | |
5.2 | Disconnect resonator hose (17) and bleed hose (16) at intake manifold (4) | Vehicles with code (M97) Front air intake | |
6.1 | Remove intake manifold (2) with connection piece (3) | Vehicles with code (MJ1) Rear cab cyclone plate filter, code (MJ4) Rear cab air intake with circular filter or code (M49) Tandem air filter | |
6.2 | Remove suction hose (4) | Vehicles with code (M97) Front air intake | |
7.1 | Remove oil pressure line (5) on crankcase | Up to engine end no. 064475 | |
Seal the holes. | |||
Installation: Replace sealing rings. | |||
| |||
7.2 | Remove clamp for oil pressure line (5) on bracket (13) | As of engine end no. 064476 | |
| |||
8 | Detach oil pressure line (5) at turbocharger (6) | Seal the holes. | |
Installation: Check oil pressure line (5) for contamination and damage, and possibly also: | |||
clean or replace oil pressure line (5). | |||
Before installing the oil pressure line (5), fill bearing housing of exhaust gas turbocharger (6) with engine oil through oil inlet hole. Turn exhaust turbocharger while doing this. Install new seals. | |||
| |||
| |||
| Oil pressure line to the turbocharger changed | As of engine end no. 064476 | |
9 | Remove oil return line (11) on screw fitting (18) | Seal hole. | |
Installation: Check oil return line (11) for contamination and damage, and possibly also: | |||
clean or replace oil return line (11). | |||
Check for clearance (arrows) of oil return line (11) in the area of the flange and compressor housing for turbocharger (6). | |||
| |||
10 | Remove turbocharger (6) on exhaust manifold | | |
11 | Remove turbocharger (6) and oil return line (11) | Close off openings on turbocharger (6) and exhaust manifold and clean sealing surfaces. | |
12 | Pull out intermediate piece (14) on turbocharger (6) or charge air housing | Installation: Install new sealing rings (15). | |
| Charge air housing adapter to the turbocharger changed | As of engine end no. 024778 | |
13 | Remove oil return line (11) and bracket (13) on turbocharger (6) | Only when replacing the turbocharger (6). | |
Installation: Replace seal (12). | |||
| |||
| Oil return line seal to the turbocharger changed | As of engine end no. 156387 | |
14 | Remove shielding (7) on turbocharger (6) | Only when replacing the turbocharger (6). | |
| |||
15 | Clean sealing surfaces | ||
16 | Check all components of air intake, charging and charge air cooling for foreign objects, contamination and damage | Clean or replace components if necessary. | |
17 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
18 | Check for leaks with engine running |
Crankcase, timing case cover, end cover
Number | Designation | Engine | ||
BA01.40-N-1011-01D | Oil pressure line for exhaust gas turbocharger to crankcase | M141.5 | Nm | 35 |
Turbocharger
Number | Designation | Engine | ||
BA09.40-N-1001-01C | Bolt, oil pressure line to turbocharger | M8 | Nm | 25 |
BA09.40-N-1002-01C | Nut for turbocharger on exhaust manifold | Nm | 50 | |
BA09.40-N-1003-01C | Bolt, oil return flow line to turbocharger | Nm | 25 | |
BA09.40-N-1008-01C | Bolt for shielding on turbocharger | M8 | Nm | 20 |
BA09.40-N-1009-01C | Oil pressure line to turbocharger | M141.5 | Nm | 35 |
BA09.40-N-1010-01C | Exhaust gas turbocharger oil return line on fitting on timing case | M261.5 | Nm | 50 |
BA09.40-N-1012-01C | Bolt, oil pressure line to exhaust gas turbocharger bracket | Nm | 25 | |
Exhaust manifold
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