Maintenance service

AP00.20-B-0011I

Maintenance service

11.03.2020

Model

382.155/189 with engine 936.9

with code MS6 (Euro VI)



M - Maintenance services



J - Periodical Maintenance Service



Z- Additional services



V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Z1 - Additional service only in 1st M maintenance service

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Z2 - Additional services every 2 M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years

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J3 - Maintenance services every 3 years



W1 - Complementary services for articulated chassis each 100,000 km



W5 - Complementary services for articulated chassis each 500,000 km



Additional services every 240,000 Km or, maximum, every 2 years



Additional services every 30,000 km



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions.





Seat belts: check for condition and operation



AP91.40-B-1001A





Horn, alarm buzzer and pilot lamps: check operation







Headlamps and external lamps: check operation







Windshield wiper and washer: check operation







Forced ventilation and heating: check operation







Driver's seat: check operation of the adjustment devices

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Oil services



Engine: Change the oil and the filter



AP18.00-B-0101EVI



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVI

If it is found that the vehicle is in the maintenance interval for oil change of the automatic gearbox



Change the oil.

Automatic transmission 721.950

AP27.00-B-2702A

Automatic transmission 721.955

AP27.00-B-2702EL

Automatic transmission 721.700/701

AP27.10-B-2702A



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVI

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Oil change.

Rear axle - oil change
Rear axle 746.225

AP35.00-B-3501RVI

Rear axles 740.755

AP35.00-B-3501D



Fan angle drive: change oil



AP20.40-B-2002EVI

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020G



Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure



AP00.20-B-0020G

 Lubricate only if it has lubrication point available.



Windshield washer system: check the level



 The windshield washer reservoir as well as its location varies with the body. Refer to the body builder's manual.

If the level is below the specified



Replenish it.



Hydraulic power steering: Check the oil level



Steering boxes 766.48/5

AP46.00-B-4611B

If the oil level is below the specified



Correct the level.



All aggregates (engine, manual gearbox, hydraulic retarder, automatic gearbox, rear axle and power steering): check for the tightness and condition



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All pipes, hoses (water, oil, fuel and fluids), cables and wire harnesses: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Reservoirs, pneumatic and hydraulic components: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with a separate service order.



Shock absorbers of the front suspension: check for leak-tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with a separate service order.



Dust cover and protection coifs: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with a separate service order.



Propeller shaft: check universal joints and sliding sleeve for play and wear



AP41.10-B-4150A



Brake system: check for brake pad wear



AP42.10-B-4251A

In case of damaged or worn pads, out of the specified



Replace it with a separate service order.



Pneumatic reservoirs: drain condensed water



AP42.60-B-4390A



Steering: check for sector axle play, steering terminals mechanism condition and play



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



.

AP25.20-B-2550B

 Vehicles with manual gearbox.



Fastening of front and rear shock absorbers: Check tightening of nuts and bolts, re-tighten if needed



AP00.20-B-0071J



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure





Engine and gearbox suspension: check tightening of nuts and bolts, re-tighten if needed

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AP00.20-B-0071J

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Pneumatic suspension: re-tighten the front and rear suspension supports

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

Fastening of the front and rear stabilizer bars: check tightening of nuts and bolts, re-tighten if needed





Fastening of the front and rear tension rods: check tightening of nuts and bolts, re-tighten if needed





Clutch actuation system: check fluid level



AP25.20-B-2981D

Engine



Intake system: check the piping between the air cleaner and the engine for leak-tightness and condition



AP09.00-B-0953EVI

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Cooling and heating system: visually inspect hoses and pipes for leaks



In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Fuel main filter: change the strainer



AP47.20-B-0780EVI



Air filter: Clean the automatic dust discharge valve.





Air filter: check the filtering element saturation condition through the maintenance indicator



In case of damages



Replace the air cleaner element with a separate service order.

AP09.10-B-0951EVI



Fan drive belts: check condition and tension



In case of damages



Replace the belt with a separate service order.

AP13.20-B-1350EVI



Engine cooling system: check the ratio of anti-corrosion/antifreeze agent



AP20.00-B-2080EVI

 Check the coolant composition.

If the ratio of the anti-corrosion/antifreeze additive agent is below the specified



Correct against separate invoicing.



Poly-V drive belt and tensioners: check for conditions



In case of damages



Replace the belt and/or the tensioner with a separate service order.

AP13.22-B-1351EVI

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Valves: check the clearance and adjust it



If the clearance is out of specification



Adjust the valve clearance.

AP05.30-B-0560-01EVI

Z1 - Additional service only in 1st M maintenance service



Steering arms, steering drag link and steering tie rod: check tightening of nuts and bolts, re-tighten if needed



AP00.20-B-0071J



Fuel tank brackets to the chassis frame and tank fastening straps: check tightening of nuts and bolts, re-tighten if needed



AP00.20-B-0071J



Fastening of front and rear stabilizers: check tightening of nuts and bolts, re-tighten if needed



AP00.20-B-0071J

Z2 - Additional services every 2 M maintenance service



Pneumatic suspension: check the suspension bellows for damage or fissures due to dryness



AP32.20-B-3255A

 Visual inspection.



Headlights: check the alignment



AP82.10-B-8260G

In case of misalignment of the headlamp



Adjust.



Exhaust system: check for tightness, condition and attachment



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine the cause, with separate invoicing.



Fuel reservoir: Clean the filtering screen



AP47.10-B-4770A

In case of impurities inside the reservoir



Perform internal cleaning of the reservoir with separate service order.



Engine brake: check and adjust operation conditions





Aftercooler air radiator and water radiator: Check for damages or air flow clogging



AP09.41-B-0952B

J1 - Maintenance services every year



Clutch actuation: change the hydraulic fluid



AP25.20-B-2981D



Compressed air dryer: Change the desiccant cartridge



AP42.60-B-4381C

J2 - Maintenance services every 2 years



Fuel filter: change the filter



AP09.10-B-0980EVI

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



AP20.00-B-2080EVI

 Check the coolant composition.

 Cooling system with coolant prepared with anti-corrosion/antifreeze product as per class MB 325.5.



AdBlue pump: calibrate the pressure accumulator of the AdBlue pump



W1 - Complementary services for articulated chassis each 100,000 km



Check tightening of the articulation assembly fastening bolts on the front and rear cars



Vehicle 382.155

AP55.50-B-5556A



Check tightening of the floor platform fastening bolts on the articulation assembly



Vehicle 382.155

AP55.50-B-5556A



Clean the joint



Vehicle 382.155

AP55.50-B-5531A



Check the firm seating of the lower folding bellows of the articulation assembly



Vehicle 382.155

AP55.50-B-5557A

If the folding bellows is loose



Stretch the tensioning cables.



Check operation of the hydraulic damping of the articulation assembly



Vehicle 382.155

AP55.50-B-5556A



Check the correct assembly of the articulation assembly support bearing



Vehicle 382.155

AP55.50-B-5556A



Inspect the central arch stabilization assembly of the articulation assembly for damage and fastening



Vehicle 382.155

AP55.50-B-5556A



Fill up the automatic lubrication system with grease



Vehicle 382.155

AP55.50-B-5556A

 Fill up with recommended grease.

W5 - Complementary services for articulated chassis each 500,000 km



Replace metal-rubber bearings in the joint



Vehicle 382.155

AP55.50-B-0220A

Additional services every 240,000 Km or, maximum, every 2 years



Exhaust gas after-treatment system: replace: change AdBlue filter



AP49.20-B-1481EVI

Additional services every 30,000 km



Wheel hubs of front and auxiliary axle: observe the chart for the grease change



AP00.20-B-0000-10EVI

 Pay attention to the grease change which must be performed between the maintenance services of the vehicle.

If the vehicle is within the specified interval for grease change:



Change.

Front axle 739.395

AP33.20-B-3350A



Prefilter fuel water separator: change the strainer



AP47.20-B-0730EVI

 Pay attention to the grease change which must be performed between the maintenance services of the vehicle.

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.