Maintenance service

AP00.20-B-0011EXB

Maintenance service

13.05.2020

Model

384.2 with engine 924.994

with code MS5 (BlueTec 5)

except code M11 (Euro III)



M - Maintenance services



J - Scheduled maintenance service



Z- Additional services



V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Only in the 1st and 2nd M maintenance services



Additional services from the 2nd M maintenance service



Z1 - Additional service only in 1st maintenance service M



Z2 - Additional services every 2 M maintenance service



Z4 - Additional services every 4 M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Maintenance services every 240.000 Km or, maximum, every 2 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions.





Seat belts: check for condition and operation



AP91.40-B-1001A





Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451XB





Headlamps and external lamps: check operation



AP82.10-B-8251F





Windshield wiper and washer: check operation



AP82.30-B-8252XB

Oil services



Engine: Change the oil and the filter



AP18.00-B-0101G



Mechanical gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the mechanical gearbox



Change the oil and filter.

Gearbox 712.622

AP26.00-B-2601I



Automatic gearbox: observe the intervals for oil change indicated in the table



Automatic transmission fluid and oil filter change
.

AP27.00-B-2702XB

AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the automatic gearbox



Change the oil and filter.



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVE

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

AP35.00-B-3501XA

Chassis and body



Kingpins: lubricate with grease under pressure



.

AP00.20-B-0020A



Front and rear brake shoes actuation shafts: lubricate with grease under pressure



Lubrication points
.

AP00.20-B-0020A



Front and rear suspension spring beams pins: lubricate with grease under pressure



Lubrication points
.

AP00.20-B-0020A



Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure



Lubrication points
.

AP00.20-B-0020A



Intermediate bearing of the transmission shaft: lubricate with grease under pressure



Lubrication points
.

AP00.20-B-0020A



Hydraulic power steering: check the fluid level



If the level is below the specified



Correct the level.



All the aggregates (engine, manual gearbox, hydraulic retarder, automatic gearbox, rear axle and power steering): check for the tightness and condition



AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



All pipes, hoses (water, oil, fuel and fluids), cables and wire harnesses: check the tightness and condition



AP00.20-B-0051XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



All reservoirs, pneumatic and hydraulic components: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Shock absorbers of the front and rear suspension of the cab: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Dust cover and protection coifs: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Rear axle: Adjust the bevel gear thrust bolt



Rear axle 743.457

AP35.30-B-3560A

Rear axle746.772.100

AP35.30-B-3560XA



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check brake linings for wear



AP42.10-B-4253A

In case of brake linings damage or wear



Replace it with a separate service order.



Disc brake: check for brake pad wear



In case of brake pads damage or wear



Replace it with a separate service order.



Service and parking brake: check for operation and adjust brake shoes clearance



AP42.00-B-4255A



APU valve noise muffler: Check and clean



In case of damage or excessive noise



Replace the noise muffler with a separate service order.



Pneumatic reservoirs: drain condensed water



AP42.60-B-4390A



Steering: check for sector axle play, steering terminals mechanism condition and play



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Front and rear shock absorbers fastening: check nuts and bolts for tightening, re-tighten if necessary



AP00.20-B-0071XA

Engine



Engine cooling system: check the coolant level and check the anticorrosive / antifreeze concentration



Engine 924.994

AP20.00-B-2010XA

In case of low concentration of coolant



Correct the ratio of antifreeze/anti-icing agent with separated invoice.



Intake system: check condition and tightness



AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Cooling and heating system: Check for tightness and condition



AP20.00-B-2050XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Air filter: check the degree of saturation of the filter



AP09.10-B-0951A



Fuel main filter: change the strainer





Fuel pre-filter with water separator: change the strainer



Type 384.2 with Engine 924.994 with Code MS5 (BlueTec 5) except Code M11 (Euro III)

AP47.20-B-0783XA



Fan drive belts: check condition and tension



AP13.20-B-1350C

In case of damages



Replace the belt with a separate service order.



Drive belt (poly-V): check for belt and stretcher condition



AP13.22-B-1351A

In case of damages



Replace the belt and/or the tensioner with a separate service order.

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Valves: check and adjust the valves clearance



AP05.30-B-0560B

If the valve clearance is out of specification



adjust the clearance.

Only in the 1st and 2nd M maintenance services



Springs beam “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque



AP00.20-B-0073XB

Additional services from the 2nd M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axle 732.792

AP33.20-B-3350C

 In the case of operation in heavy duty service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

Z1 - Additional service only in 1st maintenance service M



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear stabilizer bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Fuel reservoir brackets to the chassis frame and reservoir fastening straps: check the tightening of nuts and bolts, re-tighten if necessary



AP00.20-B-0071XA

Z2 - Additional services every 2 M maintenance service



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs axial play



Front axle 732.792

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In case of use in road service.



Engine and gearbox suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axle stabilizers fastenings: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment



AP82.10-B-8260G

In case of misalignment of the headlamp



Adjust.



Exhaust system: check for tightness, condition and attachment



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause with separate service order.



Springs beam: check the state for damages or cracks by dryness



AP32.20-B-3255A

 Visual inspection.



ALB valve: control the braking force adjustment due to the load and adjust if necessary





Fuel reservoir: clean the sieve



AP47.10-B-4730A

In case of impurities inside the reservoir



Make the internal cleaning with a separate service order.



Engine-brake: Check for condition and operation



AP14.15-B-1450B

In case of non-conformity



Regulate the brake-motor



Air and water radiators: check for damage and obstruction of the air flow



AP09.41-B-0952B

J1 - Maintenance services every year



Clutch actuation: change the hydraulic fluid



AP25.20-B-2981XB



Compressed air desiccator: change the cartridge



AP42.60-B-4381C



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Fuel filter: change the filter



.

AP09.10-B-0980E

 Observe assembly date.

J3 - Maintenance services every 3 years



AdBlue pump: calibrate the pressure accumulator of the AdBlue pump



AP14.40-B-1490BA



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA

Maintenance services every 240.000 Km or, maximum, every 2 years



AdBlue filter: replace



Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.