Maintenance service

AP00.20-B-0011EVR

Maintenance service

25.11.2019

Model	979.0 with engine 924.99
	with code MS5 (Euro V)

		M - Maintenance services
		Z1 - Additional service only in 1st maintenance service M
		Z2 - Additional services every 2 M maintenance service
		Z4 - Additional services every 4 M maintenance service
		Additional services only in the 1st and the 2nd M maintenance services
		Additional services from the 2nd M maintenance service
		V2 - Engine valves adjustment (at 1st, 3rd, 5th, 7th and thus successively during M maintenance services)
		J1 - Maintenance services every year
		J2 - Maintenance services every 2 years
		J3 - Maintenance services every 3 years
		Maintenance services at every 240,000 km or 2 years

B00.20-0143-11

Customer

Order number

License plate number

Current mileage

Date

Signature

		Input condition not OK:	
Completed

			
	Checks to be performed by the Technical Consultant
	Cabin: check painting condition and the PVC protection for corrosion or accident damages		
				AP97.20-B-0640A
	Inspect the side protection devices, side spoiler and air deflector for damages		
	Fire extinguisher: check the fastening, seal, pressure and charge expiration		
		 See the extinguisher instructions.
	Safety belts: control the state and operation.		
				AP91.40-B-1001A
	Horn, alarm buzzer and pilot lamps: check operation		
	Power windows actuation, doors power locks and remote control: check operation		
	External headlights and lamps: check the correct operation		
				AP82.10-B-8251C
	Windshield wiper and washer: check operation		
				AP82.30-B-8252A
	Forced ventilation and heating: check operation		
				AP83.00-B-8351G
	Air conditioning: check operation		
	Seats: check adjustment devices operation		
	Doors: check the locks, latches and handles for operation		
	Oil services
	Engine: Change the oil and the filter		
		Engines 924.99		AP18.00-B-0101F
	Manual transmission: check indicated intervals on the interval table for oil change		
				AP00.20-B-0000-10EVC
		If it is found that the vehicle is in the maintenance interval for oil change of the manual gearbox
		
		Change the oil.
		Transmission 710.292		AP26.00-B-2601E
		Transmission 710.277. 712.45		AP26.00-B-2601TC
	Rear axle: check indicated intervals on the interval table for oil change		
				AP00.20-B-0000-10EVC
		If it is found that the vehicle is in the maintenance interval for oil change of the rear axle
		
		Change the oil.
		Rear axles 743.453/454/458		AP35.00-B-3501F
	Chassis and body
	Rear axle: Adjust the bevel gear thrust bolt		
		Rear axles 743.4		AP35.30-B-3560A
	Clutch: check clutch plate thickness		
	Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing		
				AP41.10-B-4150A
	Brake system: check brake pads for wear		
		Rear axle 743.453 with Code BB5 (Disk brakes on ED (VA) and ET (HA))		AP42.10-B-4251LS
		If it is out of the specified value
		
		Change with separated invoicing.
		If the brake linings are replaced
		
		It is necessary to check the operation of the automatic brake pad clearance regulator, to check the caliper piston bellows, to check the tightness of the caliper runner, caliper sliding movement and the condition of the brake disk.
	Brake system: check brake linings for wear		
		Rear axles 743.454/458, 749.117 with Code BB6 (Drum brakes on the ED (VA) and ET (HA))		AP42.10-B-4253LS
		In case of damaged or worn linings, out of the specified
		
		Replace it with a separate service order.
	Automatic brake adjuster: check for operation		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
	Automatic brake regulator: lubricate with grease under pressure		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
	APU valve noise muffler: Check and clean		
		If the muffler has excessive noise
		
		Change.
	Pneumatic reservoirs: drain condensed water		
				AP42.60-B-4390A
	Steering: check for sector axle play, steering terminals mechanism condition and play		
				AP46.00-B-4650E
	All aggregates: check the tightness and condition		
				AP00.20-B-0050B
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Correct with a separate service order.
	Intake system: Intake tube between air filter and the engine, check the tightness condition		
				AP09.00-B-0953H
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Correct with a separate service order.
	All pipes, hoses (water, oil, fuel and fluids), sensors electric cables: check the tightness and condition		
				AP00.20-B-0051TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Correct with a separate service order.
	Reservoirs, pneumatic components, hydraulic components and shock absorbers of the front and rear suspension, cab suspension dampers, dust guards and collapsible protective bellows: check the tightness and condition		
		If it is leaking
		
		Repair with a separate service order.
	Kingpins: lubricate with grease under pressure		
				AP00.20-B-0020E
	Universal joints and sliding sleeves of transmission: lubrication with grease under pressure		
				AP00.20-B-0020E
	Propeller shaft intermediate bearing: lubrication with grease under pressure		
				AP00.20-B-0020E
	Drive shaft of the front and rear brake shoes: lubrication with grease under pressure		
	Rocker arms suspension articulations: lubricate with grease under pressure		
		Vehicles 979.096/098
	Hydraulic power steering: Check the oil level		
				AP46.00-B-4611A
		In case of oil loss
		
		Determine and eliminate the cause with separate service order.
	Windshield washer: check the filling level		
		If the level is below the specified
		
		Replenish it.
				AP82.35-B-8210H
	Front and rear shock absorbers: check nuts and bolts for tightening, retighten if necessary		
				AP00.20-B-0071K
	Engine
	Fuel main filter: change the strainer		
		.		AP47.20-B-0780E
	Fuel prefilter: change the filter screen		
				AP47.20-B-0783A
	Air filter: Clean the automatic dust discharge valve		
				AP09.10-B-0931TA
	Air filter: check the degree of contamination of the filter screen through the maintenance indicator		
				AP09.10-B-0951H
	Poly-V drive belt: check the condition of the belt and tensioners		
				AP13.22-B-1351B
		In case of worn or damaged belt
		
		Replace at extra charge.
	Cooling and heating system: visually inspect hoses and pipes for leaks		
				AP20.00-B-2050TA
		If it is leaking
		
		Repair with separated invoicing.
	Engine cooling system: check the coolant level and check the anti-corrosion / antifreeze agent concentration		
				AP20.00-B-2010TC
		If the ratio of the anti-corrosion/antifreeze additive is below the specified
		
		Complete with separate invoicing.
	Final control
	Routing test or in rolls		
		 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.
	Z1 - Additional service only in 1st maintenance service M
	Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071K
	Front and rear stabilizer bars: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071K
	Front and rear spring brackets to chassis: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071K
	Rear axle tensioner bars: check the tightening of nuts and bolts, retightening if necessary		
		Vehicles 979.096/098		AP00.20-B-0071K
	Suspension of rocker arms: check the tightening of nuts and bolts, retightening if necessary		
		Vehicles 979.096/098		AP00.20-B-0071K
	Auxiliary axle pneumatic suspender bracket to chassis: check tightening of nuts and bolts, retightening if necessary		
		Vehicles 979.096/098		AP00.20-B-0071K
	Straps and fuel tank brackets: tighten nuts and bolts, retighten if necessary		
				AP00.20-B-0071K
	Fastenings of the bearings of the front cab suspension and rear cab suspension to the chassis: check the tightening of nuts and bolts, tightening if necessary		
				AP00.20-B-0071K
	Z2 - Additional services every 2 M maintenance service
	Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance.		
		Vehicles 979.073/076/078 with front axle 732.56		AP33.20-B-3350J
		 For vehicles operating in highway service conditions.
	Auxiliary axle wheel nuts: change the grease and the seals, check the bearings and adjust the axial play		
		Vehicles 979.096/098
		 For vehicles operating in highway service conditions.
	Ventilation and heating system: replace the dust filter		
	Engine suspension: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071K
	Propeller shaft intermediate bearing bracket: check the tightening of nuts and bolts, retighten if necessary		
				AP00.20-B-0071K
	Front and rear stabilizers: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071K
	Z4 - Additional services every 4 M maintenance service
	Air and water coolers: check for damage and obstruction by insects		
				AP09.41-B-0952B
	ALB valve: Check the load dependent braking force adjustment and adjust if necessary		
	Spring packs: check visually for damages		
				AP32.20-B-3255A
	Exhaust system: check for tightness, condition and attachment		
				AP49.00-B-4950A
		If any leaks are found out
		
		Repair with separated invoicing.
	Fuel reservoir: clean the sieve		
				AP47.10-B-4770A
		In the case of the internal cleaning of the reservoir
		
		Perform with a separate service order.
	Headlights: check aiming and adjust if necessary		
				AP82.10-B-8260H
	Engine-brake: Check for condition and operation		
				AP14.15-B-1450C
	Additional services only in the 1st and the 2nd M maintenance services
	"U" clamps of the front and rear springs: re tighten the nuts and bolts observing the specified tightening torque		
				AP00.20-B-0073F
	Additional services from the 2nd M maintenance service
	Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance.		
		Vehicles 979.073/076/078 with front axle 732.56		AP33.20-B-3350J
		 For vehicles operating in heavy duty or mixed service.
	Auxiliary axle wheel nuts: change the grease and the seals, check the bearings and adjust the axial play		
		Vehicles 979.096/098
		 For vehicles operating in heavy duty or mixed service.
	V2 - Engine valves adjustment (at 1st, 3rd, 5th, 7th and thus successively during M maintenance services)
	Valves: check the clearance		
		If the clearance is not as specified
		
		Regulate the valve.
				AP05.30-B-0560B
	J1 - Maintenance services every year
	Clutch actuation: change the hydraulic fluid		
				AP25.20-B-2981F
	Compressed air dryer filter: replace the sieve		
				AP42.60-B-4381A
	J2 - Maintenance services every 2 years
	Fuel filter: change the sieve		
				AP09.10-B-0980N
		 Observe assembly date.
	J3 - Maintenance services every 3 years
	AdBlue pressure accumulator: calibrate		
		Vehicles 979.0 with engine 924.99 with Code MS5 (Euro V) with exhaust gas aftertreatment system without compressed air (Liquid Only)		AP14.40-B-1490TA
	Cooling system: Change the coolant.		
		.		AP20.00-B-2080F
		 Only cooling systems filled with anti-corrosion additive class MB 325.0, 325.3 or 326.3.
		 Observe the anti-corrosive/antifreeze agent content concentration.
	Maintenance services at every 240,000 km or 2 years
	AdBlue filter: replace		
		Vehicles 979.0 with engine 924.99 with Code MS5 (Euro V) with exhaust gas aftertreatment system without compressed air (Liquid Only)		AP14.40-B-1481TB

Henviste dokumenter