Maintenance service

AP00.20-B-0011AUB

Maintenance service

18.05.2020

Model	958.1
	with code MS5 (BlueTec 5)
	Except model ATR

		M - Maintenance service
		V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)
		Z1 - Additional service only in 1st M maintenance service
		Additional services only in the 1st and the 2nd M maintenance services
		Z2 - Additional services every 2 M maintenance service
		Additional services from the second M maintenance service
		Z4 - Additional services every 4 M maintenance service
		J1 - Maintenance services every year
		J2 - Maintenance services every 2 years
		Maintenance services every 240.000 Km or, maximum, every 2 years
		J3 - Maintenance services every 3 years

B00.20-0134-11

Customer

Order number

License plate number

Current mileage

Date

Signature

		Input condition not OK:	
Completed

			
	Checks to be performed by the Technical Consultant
	Check the vehicle paintwork for damage resulting from corrosion or accidents		
	Inspect the side protective devices, side spoiler and air deflector for damages		
	Fire extinguisher: check the fastening, seal, pressure, and charge expiration		
	Safety belts: check the conditions and operation		
				AP91.40-B-1001A
	Horn, alarm buzzer and pilot lamps: check operation		
	Windows power actuation, doors power locks and remote control (special performance): check operation		
	Headlamps and external lamps: check operation		
	Windshield wiper and washer: check operation		
	Windshield wiper: check level and correct as necessary		
	Forced ventilation and heating: check operation		
	Seats: check adjustment devices operation		
	Air conditioning: check operation		
	Doors: check the locks, latches, and handles for operation		
	Oil services
	Engine: Change the oil and the filter		
				AP18.00-B-0101TB
		 For vehicle Atego 1729 garbage collector, pay attention to the changes that must occur before and between services.
	Manual transmission: observe the intervals for oil change indicated in the table		
		.		AP00.20-B-0000-10AUB
		If it is found that the vehicle is in the maintenance interval for oil change of the manual transmission
		
		Change the oil.
		Transmission 718.19		AP26.00-B-2601I
		Transmission 712.62/63. 715.3/57/585		AP26.00-B-2601A
	Automatic transmission: check if the oil needs to be changed		
		Automatic transmission - Check oil and oil filter quality .		AP27.00-B-0004ALL
		If it is noticed the need of changing oil and filter
		
		Change the oil and filter.
		Automatic transmission 723.381		AP27.00-B-2702D
	Automatic transmission: check the oil level, and correct if necessary		
		If it is noticed that there is no need of changing oil and filter
		
		Check the oil level.
		Automatic transmission 723.381		AP27.00-B-2710B
	Driving rear axle: observe the intervals for oil change indicated in the table		
		.		AP00.20-B-0000-10AUB
		If it is found that the vehicle is in the maintenance interval for drive axle oil change
		
		Change the oil.
		Rear axles 741.95, 745.09, 746.98/99, 772.112/115/116		AP35.00-B-3501A
	Chassis and body
	Kingpins: lubricate with grease under pressure		
		Type 958.1		AP00.20-B-0020TA
	Rocker arms suspension joints: lubricate with grease under pressure		
		Vehicle 958.160/164/166/184/186		AP00.20-B-0020TA
	Front and rear brake shoes actuation shafts: lubricate with grease under pressure		
		Vehicles 958.1 with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))		AP00.20-B-0020TA
	Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure		
		.		AP00.20-B-0020TA
	Trailer coupler and 5th wheel: lubricate with grease under pressure		
		.		AP00.20-B-0020TA
	Hydraulic power steering: Check the oil level		
		.		AP46.00-B-4611TG
		If the oil level is below the specified
		
		Correct the level.
		In case of oil loss
		
		Determine and eliminate the cause with separate service order.
	All aggregates (engine, transmission, front drive axle, rear drive axle, power steering system, cabin tipping hydraulic system): check the leak tightness and condition		
		.		AP00.20-B-0050TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	All pipes, hoses (water, oil, fuel, and fluids), cables and wire harnesses: check the leak tightness and condition		
				AP00.20-B-0051TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	All reservoirs: check the leak tightness and condition		
				AP00.20-B-0052TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Pneumatic and hydraulic components: check the leak tightness and condition		
				AP00.20-B-0052TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Shock absorbers of the front and rear suspension and cabin suspension: check the leak tightness and condition		
				AP00.20-B-0052TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Dust cover and protection coifs: check the leak tightness and condition		
				AP00.20-B-0052TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Front and rear suspension shock absorbers: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Tensioned rear axle: adjust the bevel gear thrust bolt		
		Rear axles 745.09, 746.98/99, 772.115/116		AP35.30-B-3560TG
	Additional axles and 2nd front axle pneumatic lifts: visually check the components for wear, cracks, and deformations		
		Vehicle 958.160/164/166/184/186		AP35.50-B-3591TA
	Transmission shafts: check for play and wear of universal joints, sliding sleeve and intermediate bearing		
				AP41.10-B-4150A
	Brake system: check brake linings for wear		
				AP42.10-B-4253B
		If is damaged or with wear out of the specified
		
		Replace them, with separate invoice.
	Service and parking brakes: check for operation and adjust wheel brake		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))		AP42.10-B-4260TA
	Automatic brake adjuster: check for operation		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
				AP42.10-B-4291TG
	Brake automatic regulator: lubricate with grease under pressure		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
	Clutch: Check clutch disc wear at the wear indicator		
	Steering: check sector end play, condition and play of the steering terminals		
		Checking condition of steering mechanism Type 958.184/186		AP46.00-B-4650G
		Type 958.1 (except 958.184/186)		AP46.00-B-4650TG
	Engine
	Engine cooling system: check the level		
		Type 958.1		AP20.00-B-2010TA
		 Check the coolant contents!
		If the coolant level is below the specified
		
		Make the correction.
	Intake system: check condition and leak tightness		
				AP09.00-B-0953TA
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Cooling and heating system: Check for leak tightness and condition		
		Type 958.1		AP20.00-B-2050TA
		In case of fluid loss
		
		Determine and eliminate the cause with separate service order.
	Fuel prefilter with water separator: change the strainer		
		Vehicles with Code K81 (Fuel prefilter with heated water separator)		AP47.20-B-0783TG
	Fuel main filter: change the filter		
				AP47.20-B-0780TG
		 For vehicle Atego 1729 garbage collector, pay attention to the changes that must occur before and between services.
	Air filter: Clean the automatic dust drain valve		
	Air filter: check the degree of saturation of the filter		
	Poly-V belt and tensioning devices: check for conditions		
				AP13.22-B-1351TA
		In case of damages
		
		Replace the belt and/or tensors, with separate invoicing.
	Final control
	Routing test or in rolls		
		 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.
	V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)
	Valves: check the clearance		
				AP05.30-B-0560TG
		 For Atego 1719 KO/1726 KO/1729 KO garbage collector, pay attention to checks/intermediate valve adjustments. Please see the Maintenance Plan.
		If the valve clearance is out of specification
		
		adjust the clearance.
	Z1 - Additional service only in 1st M maintenance service
	Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0073TB
	Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Front torsion bar(s): check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Rear torsion bar: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Front and rear suspension spring brackets to chassis frame: check for tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Suspension of rocker arms: check the tightening of nuts and bolts, retightening if necessary		
		Vehicle 958.160/164/166/184/186
				AP00.20-B-0071TD
	Additional axle pneumatic lift bracket to chassis frame: check tightening of nuts and bolts, re-tightening if necessary		
		Vehicle 958.160/164/166/184/186
				AP00.20-B-0071TD
	Pneumatic suspender bracket of the second front axle to chassis frame: check tightening of nuts and bolts, re-tightening if necessary		
		Vehicle 958.184/186
				AP00.20-B-0071TD
	Rear axle tensioner bars: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071TD
	Fuel reservoir bracket to the chassis frame and reservoir fastening straps: check the tightening of nuts and bolts, re-tighten if necessary		
				AP00.20-B-0071TD
	Chassis frame cross bar in the spring support area: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Chassis frame cross bar behind the transmission: check if the bolts and nuts are tightened, re-tightening them if necessary		
				AP00.20-B-0071TD
	Chassis frame rear cross bar: check the tightening of nuts and bolts, re-tightening if necessary		
		Vehicles 958.134/136/150/152/154/156/164/166/174.
				AP00.20-B-0071TD
	Z profile to U profile of the chassis frame crossbars: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Front suspension bearings of the cabin: check the tightening of nuts and bolts, tightening if necessary		
				AP00.20-B-0071TD
	Cabin rear suspension to chassis frame: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Additional services only in the 1st and the 2nd M maintenance services
	"U" clamps of spring bundles: re tighten the nuts and bolts observing the specified tightening torque		
				AP00.20-B-0073TB
	Re-tighten the bolts that fasten the 5th wheel to the plate and those that fasten the plate to the chassis frame, observing the tightening torque		
				AP00.20-B-0073TB
	Z2 - Additional services every 2 M maintenance service
	Ventilation and heating system: replace the dust filter		
				AP83.00-B-8381TG
	Front axle(s) wheel hubs: change the grease and seals, check the bearings, and adjust end play		
				AP33.20-B-3350TG
		 In case of daily use, with mixed service operation and mileage above 10,000 km/month.
		 In the case of operation in highway service conditions.
	Additional axle wheel nuts: change the grease and the seals, check the bearings, and adjust the end play		
		Rear axle 749.118		AP35.50-B-3553TG
		 In case of daily use, with mixed service operation and mileage above 10,000 km/month.
		 In the case of operation in highway service conditions.
	Intermediate bearings brackets: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Front and rear stabilizers: check the tightening of nuts and bolts, re-tightening if necessary		
				AP00.20-B-0071TD
	Leaf spring: Visually check for damages		
	Additional services from the second M maintenance service
	Front axle(s) wheel hubs: change the grease and seals, check the bearings, and adjust end play		
				AP33.20-B-3350TG
		 In case of severe service.
		 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.
	Additional axle wheel hubs: change the grease and seals, check the bearings, and adjust end play		
		Rear axle 749.118		AP35.50-B-3553TG
	Z4 - Additional services every 4 M maintenance service
	Headlights: Check the aiming and adjust if necessary		
				AP82.10-B-8260G
		In the case of misalignment
		
		Adjust.
	ALB valve: Check the load dependent braking force adjustment and adjust if necessary		
	Fuel reservoir: clean the sieve		
				AP47.10-B-4730A
		In case of impurities inside the reservoir
		
		Make the cleaning with a separate service order.
	Trailer coupling: Check for operation, play and condition		
				AP31.10-B-3151TA
	5th wheel: check for operation and play		
				AP31.10-B-3150TA
	Exhaust system: check for leak tightness, condition, and attachment		
				AP49.00-B-4950A
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with separated invoicing.
	Fastening of the rear crossbar to the chassis frame (vehicles with trailer coupling): check the tightening of nuts and bolts		
				AP00.20-B-0071TD
	Trailer coupler: remove the cotter-pin, check the castle nut tightening, and lock the castle nut with a new cotter-pin		
				AP00.20-B-0071TD
	Air and water radiators: check for damage and obstruction		
				AP09.41-B-0952TA
	Engine-brake: Check for condition and operation		
		Type 958.1		AP14.15-B-1450C
	J1 - Maintenance services every year
	Clutch actuation: change the hydraulic fluid		
				AP25.20-B-2981TC
	Compressed-air drier: change the filtering element		
				AP42.60-B-4381TG
	J2 - Maintenance services every 2 years
	Air filter: change the sieve		
				AP09.10-B-0980TGA
		 Observe assembly date.
	Maintenance services every 240.000 Km or, maximum, every 2 years
	Ad Blue® filter: replace		
		Type 958.1		AP14.40-B-1481TA
	J3 - Maintenance services every 3 years
	Cooling system: Change the coolant		
				AP20.00-B-2080TA
		 Check the coolant composition.

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