Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.
German Armed Forces vehicles with code JMAB (Preparation for low-quality fuel package)
Crankcase, end cover
Number
Designation
Engine 470.9
BA01.40-N-1010-02A
Clamp, condensation line to crankcase
Nm
30
Crankcase, end cover
Number
Designation
Engine 470.9
BA01.40-N-1011-02A
Condensation line holder to crankcase
Nm
30
Crankcase, end cover
Number
Designation
Engine 470.9
BA01.40-N-1012-02A
Clamp, condensation line to holder
Nm
30
Timing case
Number
Designation
Engine 470.9, 471.9
BA01.60-N-1011-01N
Clamp, condensation line to timing case
Nm
30
Charge air pipe/charge air cooling
Number
Designation
Engine 470.9
BA09.41-N-1018-01P
Threaded fitting for condensation line to charge air pipe
Nm
22
Charge air pipe/charge air cooling
Number
Designation
Engine 470.9
BA09.41-N-1019-01P
Condensation line to charge air pipe threaded fitting
Nm
17
Exhaust system
Number
Designation
Engine 470.9, 471.9
BA49.10-N-1034-02A
Threaded fitting for condensation line to exhaust pipe
Nm
22
Exhaust system
Number
Designation
Engine 470.9, 471.9
BA49.10-N-1035-02A
Condensation line to exhaust pipe threaded fitting
Nm
17
Exhaust system
Number
Designation
Engine 470.9, 471.9
BA49.10-N-1036-02A
Cap to exhaust pipe
Nm
30
1
Remove fuel line (1).
2
Remove fuel line (2) from metering device (3).
W49.20-A215-81
3
Seal openings on metering device (3) and on flange (4) of fuel pump using screw plugs (5).
Use seals.
W49.20-A226-81
4
Remove coolant lines (6, 7).
5
Completely remove cooling adapter (8) with housing lower part (9), housing upper part (10) and injection nozzle located therein.
6
Remove fuel line (2).
W49.20-A218-81
7
Seal openings of previously removed coolant lines at crankcase (12) and exhaust gas recirculation cooler (13) using screw plugs (11).
W49.20-A217-81
8
Attach threaded fitting (14) to new intake manifold (15) .
9
Attach condensation line (16) to threaded fitting (14) and route at crankcase as shown .
17
Clip
W49.20-A219-81
10
Connect condensation lines (16) and (18) and route as shown .
Attach at crankcase or timing case with clamps (17) as well as holders (24, 25).
W49.20-A223-75
11
Mount metal seal (22), cap (21), together with sealing ring (20) and fitting (19), at exhaust pipe (23) .
12
Attach condensation line (17) to fitting (19) .
W49.20-A220-76
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