AP00.20-D-0011B | Maintenance service | 16.7.09 |
MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
SPRINTER
N00.20-2143-01
Maintenance service
Z2 Additional operations at every 2nd maintenance service
J1 Maintenance operations once a year
J2 Maintenance operations every 2 years
J3 Maintenance jobs every 3 years
J4 Maintenance work every 4 years
or every 300,000 km
Maintenance operations on gas-powered vehicles
Customer:
Order number:
Confirm carrying out the work by the date and technician's signature:
Registration number:
Performed | Input condition not OK | Operation Position no.. | |
| SERVICE SHEET for special equipment | Model 902.0, 903.0, 904.0 with engine 111.979 with code MS7 NGT (Natural Gas Transporter) Sprinter | |
Check by customer service advisor | |||
| Check vehicle for damage to paintwork, corrosion and accident damage | | |
Test bench | |||
| Brake testing on test stand | Enter brake values in kN: Left Right Front Rear Parking brake | |
Oil service | |||
| Engine: |
| |
| Lubricating work | ||
| Trailer hitch, Dumper system |
| |
Maintenance | |||
Function/condition testing | |||
| Signaling system, indicator lamps | | |
| Headlamps, exterior lamps | | |
| Windshield wipers, windshield washer system, rear window wiper | | |
Check for leaks and condition | In the event of any loss of fluid, determine cause and rectify, subject to separate repair order | ||
| All major assemblies: | | |
| All lines and hoses, sensor cables | | |
| Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator | | |
| Check auxiliary rubber springs | | |
| Check steering mechanism: tie rod, drag link, rubber boots and protective caps | | |
Check and correct fluid level | |||
| Power steering | | |
| Check engine cooling system | ______°C Correct subject to a separate repair order. | |
| Hydraulic Brake System | | |
| Battery | | |
| Windshield washer system | | |
| Air conditioning system: | Correct subject to separate repair order. | |
Engine: | |||
| Replace fuel filter (filter with water separator) | Engine 601.943, 602.980 | |
| Air filter element: | Replace according to condition - against separate order Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet! Paper element replaced Yes No | |
| Replace spark plugs | Engine 111.979 | |
Chassis and body | |||
| Trailer hitch: | | |
| Dumper system: | | |
Wheels, brakes | |||
| Tire inflation pressure: | | |
| Check brake lining thickness | Up to model year 2002. Approx. remaining brake lining thickness in mm: left front right front left rear right rear | |
| Check parking brake | | |
Readjust subject to separate invoice. | |||
Additional operations at every 2nd maintenance service | |||
Oil service | |||
Z2 | Manual transmission: oil change |
| |
Z2 | Automatic transmission: | Transmission 722.330 in model 901.3, 902.3, 903.3 Transmission 722.375 in model 901.4, 902.4, 903.4, 904.4 Transmission 722.376 in model 901.0, 902.0, 903.0, 904.0 Transmission 722.337 in model 903.312/362 with code Z22 Post freight delivery service Transmission 722.332 in model 903.462/463 with code ZB2 FedEx package For the first time during the 2nd. maintenance service, after that every 4 years or 120,000 km. | |
Z2 | Transfer case: oil change |
| |
Z2 | Front axle oil change |
| |
Z2 | Rear axle: oil change | Model 901, 902 with rear axle 741.407 Model 903 with rear axle 741.408 Model 904 with rear axle 741.130 | |
Engine: | |||
Z2 | Replace air filter element | Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet! | |
Z2 | Check poly-V belt for wear and damage | | |
Z2 | Replace fuel prefilter | Engine 601.943 | |
Z2 | Replace fuel filter | Engine 111.979 | |
Engine 601.943, 602.980 | |||
Maintenance operations once a year | |||
Oil service | |||
J1 | Dumper system: oil change |
| |
Chassis and body | |||
J1 | Replace dust filter for heating/air conditioning |
| |
Maintenance work every 2 years | |||
J2 | Hydraulic brake system: |
| |
Maintenance work every 3 years | |||
J3 | Replace coolant | Pay attention to coolant composition! | |
Maintenance work every 4 years or every 300,000 km | |||
J4 | Wheel hubs of front axles: | If not performed in combination with other repair work. See confirmations in the service manual! |
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