W47.10-1054-09
Shown on MODEL 963 |
1 | Electrical connector | 5 | Tensioning straps | A | Fuel lines with securing clamp | ||
2 | Securing clamp | 6 | Fuel tank | B | Fuel lines with plug coupling | ||
3 | Plug-in connector | 7 | Fuel line (auxiliary fuel tank) | ||||
4 | Cap | B39 | Fuel level sensor |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Topical note | Notes on self-locking nuts and bolts | ||
Notes on safety-relevant components | |||
| Remove | ||
1 | Remove side paneling. | ||
2 | Open cap (4) on the fuel tank (6) and reseal. | To release overpressure in fuel tank (6). | |
3 | Drain fuel tank (6). | Collect fuel in a suitable safety container. | |
4 | Disconnect electrical connector (1) from the fuel level sensor (B39). | ||
5 | Remove fuel lines from fuel level sensor (B39). |
| |
Fuel lines with plug coupling (B) | |||
6 | Remove fuel line (7) . | Only for vehicles with an auxiliary fuel tank. | |
7 | Unscrew nuts from the tensioning straps (5). | ||
8 | Fold up tensioning straps (5) and remove fuel tank (6) from the fuel tank consoles. | ||
9 | Remove fuel level sensor (B39). | Only when installing new fuel tank (6). | |
10 | Clean inside of fuel tank (6) and dispose of it in accordance with the respective national regulations. | Only when installing new fuel tank (6). | |
| Install | ||
11 | Change fuel lines. | Only when replacing the fuel tank (6): modification of the fuel lines is necessary. | |
Fuel line without corrugated tube on fuel tank | |||
Fuel line with corrugated tube on fuel tank | |||
Fuel line on auxiliary fuel tank | |||
Clamping pliers | |||
12 | Install fuel level sensor (B39). | Only when installing new fuel tank (6). | |
13 | Fold up tensioning straps (5). | Check anti-chafe bands. | |
If the anti-chafe bands are missing or damaged, | |||
| |||
Stick new chafe protection straps to fuel tank mounting consoles on frame side. | |||
Sealant 221, 310 ml, DBL 6069.20 | |||
14 | Lay fuel tank (6) on the fuel tank consoles. | ||
15 | Fold tensioning straps (5) downward. | Pay attention to correct position of anti-chafe bands on the tensioning straps (5). | |
16 | Screw nuts onto the tensioning straps (5). | Nut, retainer strap to fuel tank | |
17 | Attach fuel line (7). | Only for vehicles with an auxiliary fuel tank. | |
Install new sealing rings. | |||
Banjo bolt, fuel line to fuel tank | |||
18 | Attach fuel lines to the fuel level sensor (B39). |
| |
Fuel lines with plug coupling (B) | |||
VOSS 203 screw-in fitting for engine 470.9, 471.9, 473.9Screw-in fitting VOSS 203 | |||
VOSS 203 screw-in fitting for engine 936.9Screw-in fitting VOSS 203 | |||
Box wrench bit | |||
Torque wrench | |||
19 | Connect electrical connector (1) to the fuel level sensor (B39). | ||
20 | Fill fuel tank (6) with fuel. | ||
| Routing of expansion line to auxiliary fuel tank changed | As of 03.02.2014 | |
21 | Perform engine test run. | ||
22 | Check connections on the fuel tank (6) and fuel level sensor (B39) for leak tightness. | Visual inspection. | |
23 | Attach side paneling. |
001 589 86 21 00
Torque wrench
001 589 00 03 00
Box wrench bit
950 589 00 37 00
Clamping pliers