AR27.50-P-0810A | Disassemble/assemble output shaft with center and rear gear set | 12.4.10 |
TRANSMISSION 722.6
P27.50-0255-09
42 Output shaft with center gear set
42 A Needle cage
42 B Teflon rings
42 C Thrust plate
42 D Axial needle roller bearing
Shim
Circlip
43 Rear gear set
43a Thrust plate
44 K3 clutch
45 Rear hollow shaft
C Oil pressure, outlet to clutch K3
D Oil pressure, inlet to clutch K3
| Disassemble | ||
1 | Remove transmission housing from torque converter housing | ||
2 | Remove multidisk clutch K1, K2 and K3 | ||
3 | Remove top two visible teflon rings (42b) from output shaft | ||
4 | Remove retaining ring (42f), shim (42e), axial needle roller bearing (42d) and thrust plate (42c) from output shaft | ||
5 | Remove clutch K3 (44) | According to condition: | |
Disassemble/assemble K3 clutch | |||
6 | Remove rear hollow shaft (45) from output shaft | According to condition: | |
Disassemble/assemble rear hollow shaft | |||
7 | Remove rear gear set (43) with integrated ring gear of center gear set from output shaft | ||
| Changeover from 18° to 23° toothing in the front and rear planetary gear set | Transmission 722.6 | |
8 | Remove thrust plate (43a) | ||
9 | Remove/install multi-disk brake B1 and oil pump | ||
| Assemble | ||
10 | Put on thrust plate (43a) with the collar pointing toward the planet carrier | ||
11 | Connect rear gear set (43) with integrated ring gear of center gear set to output shaft | ||
12 | Insert bottom three teflon rings (42) in the groove with grease so that the joint remains together | ||
13 | Connect rear hollow shaft (45) to output shaft | Check O-rings on hollow shaft, replace if necessary. | |
14 | Install clutch K3 (44) | ||
15 | Mount retaining ring, shim, axial needle roller bearing and thrust plate (42c-42f) | ||
16 | Insert top two teflon rings (42) in the groove with grease so that the joint remains together | ||
17 | Check axial play between shim (42e) and retaining ring (42f) | ||
18 | Install multidisk clutch K1, K2 and K3 |
Test values for gear set
Number | Designation | Trans-mission 722.6 | |
BE27.50-P-1005-01A | Axial play between shim and circlip | mm | 0.15 to 0.6 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1007-06A | Anticorrosion grease/DB supply specification 6834.00 | A 001 989 37 51 |