Disassemble, assemble transmission

AR26.10-T-0001AB

Disassemble, assemble transmission

16.3.10



Disassemble

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

1

Drain transmission oil



Manual transmission - oil change

AP26.00-T-2601BA

2

Remove transmission

Transmission 714.120 in model 613.365/368

Transmission 714.120 in model 613.364 without Voith retarder R115 (integral) code B10

Transmission 714.120 in model 613.364 with Voith retarder R120 code B11

Transmission 714.120 in model 613.364 without Voith retarder R120 code B11

Transmission 714.120 in models 671.015/020/030/042/332

AR26.10-T-0020AA

Transmission 714.120 in model 613.358/388

AR26.10-T-0020BA

Transmission 714.120 in model 613.364 with Voith retarder R115 (integral) code B10

AR26.10-T-0020C

Transmission 714.120 in model 613.367

AR26.10-T-0020CB

3

Detach clutch housing from transmission

 Only perform on transmission without integrated clutch housing.

AR26.30-T-0330AA

4

Attach transmission to assembly device

5

Remove shift mechanism

With "Manual" gearshift code G62

With "Control cable" gearshift code G63

AR26.60-T-0001B

With electronic power shift (EPS) code G61

AR26.60-T-0001C

6

Remove rear transmission housing (15)

AR26.40-T-2475B

7

Remove shift forks (8) and shift rails (9)

AR26.60-T-0010B

8

Remove main shaft (14) and countershaft (13)

AR26.50-T-0001BA

9

Remove input shaft bearing cap (10) and countershaft bearing cap (11)

AR26.30-T-1010B

10

Remove input shaft (12)

AR26.50-T-4743B

11

Remove oil strainer

AR26.56-T-1000B

12

Disassemble main shaft (14)

AR26.50-T-0420B

13

Disassemble countershaft (13)

AR26.50-T-4775B

14

Disassemble input shaft (12)

AR26.50-T-4744AA

15

Disassemble rear transmission cover

Only on transmission 714.120 without Voith retarder R115 (integral) code B10

AR26.30-T-0315AA

16

Disassemble shift mechanism

With "Manual" gearshift code G62

With electronic power shift (EPS) code G61

With "Control cable" gearshift code G63

AR26.60-T-6515BA

17

Disassemble input shaft bearing cap (10)

AR26.30-T-1030AA

18

Disassemble rear transmission housing (15)

AR26.40-T-2476B

19

Disassemble front transmission housing (18)

AR26.40-T-2471B

20

Disassemble reverse gear

AR26.50-T-4801B

21

Clean all parts, check for wear and replace if necessary



Assemble

22

Assemble reverse gear

AR26.50-T-4801B

23

Assemble front transmission housing (18)

AR26.40-T-2471B

24

Assemble rear transmission housing (15)

AR26.40-T-2476B

25

Assemble input shaft bearing cap (10)

AR26.30-T-1030AA

26

Assemble shift

With "Manual" gearshift code G62

With electronic power shift (EPS) code G61

With "Control cable" gearshift code G63

AR26.60-T-6515BA

27

Assemble rear transmission cover

Only on transmission 714.120 without Voith retarder R115 (integral) code B10

AR26.30-T-0315AA

28

Assemble (12) input shaft

AR26.50-T-4744AA

29

Assemble countershaft (13)

AR26.50-T-4775B

30

Assemble main shaft (14)

AR26.50-T-0420B

31

Install oil strainer

AR26.56-T-1000B

32

Install input shaft (12)

AR26.50-T-4743B

33

Attach input shaft bearing cap (10) and countershaft bearing cap (11)

 Use the old bolts and screw on finger-tight.

34

Install main shaft (14) and countershaft (13)

AR26.50-T-0001BA

35

Install shift forks (8) and shift rails (9)

AR26.60-T-0010B

36

Install rear transmission housing (15)

AR26.40-T-2475B

37

Detach input shaft bearing cap (10) and countershaft bearing cap (11)

38

Determine input shaft shim (20) for input shaft bearing cap (10)

AR26.30-T-1000-01B

*BE26.30-N-1001-01C



*BA26.40-N-1005-01H



*000589596300



*001589532100



*001589752100



*343589004000

39

Determine countershaft shim (19) for countershaft bearing cap (11)

AR26.30-T-1000-02B

*BE26.30-N-1002-01C



*BA26.40-N-1005-01H



*000589596300



*001589532100



*001589752100



*343589004000

40

Install input shaft bearing cap (10) and countershaft bearing cap (11)

 Using the identified input shaft shim (20) and countershaft shim (19).

AR26.30-T-1010B

41

Install shift linkage.

With "Manual" gearshift code G62

With "Control cable" gearshift code G63

AR26.60-T-0001B

With electronic power shift (EPS) code G61

AR26.60-T-0001C

42

Detach transmission from assembly device

43

Attach clutch housing to transmission

 Only perform on transmission without integrated clutch housing.

AR26.30-T-0330AA

44

Install transmission

Transmission 714.120 in model 613.365/368

Transmission 714.120 in model 613.364 without Voith retarder R115 (integral) code B10

Transmission 714.120 in model 613.364 with Voith retarder R120 code B11

Transmission 714.120 in model 613.364 without Voith retarder R120 code B11

Transmission 714.120 in models 671.015/020/030/042/332

AR26.10-T-0020AA

Transmission 714.120 in model 613.358/388

AR26.10-T-0020BA

Transmission 714.120 in model 613.364 with Voith retarder R115 (integral) code B10

AR26.10-T-0020C

Transmission 714.120 in model 613.367

AR26.10-T-0020CB

45

Add transmission fluid



Manual transmission - oil change

AP26.00-T-2601BA

Number

Designation

Transmission 714.100/120/140/143/160/161

BE26.30-N-1001-01C

Shims for input shaft bearing cap (preload for input shaft and main shaft)

mm

0.00...0.15

BE26.30-N-1002-01C

Shims for countershaft bearing cap (preload for countershaft)

mm

0.00...0.15

Number

Designation

Transmission
714.100/
120

BA26.40-N-1005-01H

Bolt, strip clamp to transmission housing

Nm

10