Remove/install rear section of transmission housing

AR26.40-T-2475B

Remove/install rear section of transmission housing

16.6.10

12.3.10

Value changed: Bolt, transmission housing rear section to transmission housing front section

Transmission 714.140/143/ 160/161

*BA26.40-N-1002-01H



Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

1

Remove transmission

Transmission 714.120 in model 613.364 without Voith retarder R115 (integral) code B10

Transmission 714.120 in model 613.364 with Voith retarder R120 code B11

Transmission 714.120 in model 613.364 without Voith retarder R120 code B11

Transmission 714.120 in model 613.365/368

Transmission 714.690 in model 613.365

Transmission 714.692 in model 613.365 without Voith retarder R115 (integral) code B10

Transmission 714.692 in model 613.365 with Voith retarder R120 code B11

Transmission 714.692 in model 613.365 without Voith retarder R120 code B11

Transmission 714.692 in model 671.005/010/322/327

Transmission 714.120 in models 671.015/020/030/042/332

Transmission 714.140 in models 671.015/020/021/030/042/332

AR26.10-T-0020AA

Transmission 714.120/140 in model 613.358/388

AR26.10-T-0020BA

Transmission 714.120 in model 613.367

AR26.10-T-0020CB

Transmission 714.668 in model 613.355

Transmission 714.690 in model 613.355/455/485

Transmission 714.691 in models 613.355/455/485

AR26.10-T-0020B

Transmission 714.120 in model 613.364 with Voith retarder R115 (integrated), code B10

Transmission 714.692 in model 613.365 with Voith retarder R115 (integrated), code B10

AR26.10-T-0020C

2

Detach clutch housing from transmission

Only on transmission without integrated clutch housing.

Transmission 714.120/140

AR26.30-T-0330AA

Transmission 714.668/690/ 691/692

AR26.30-T-0330B

3

Attach transmission to assembly device

 Turn the transmission so that the output flange points upwards.

4

Detach retarder from transmission

Only perform if a retarder is installed.

Transmission 714.120/140/690/691/692 with Voith retarder R120, code B11

Transmission 714.692 in model 671 with Voith retarder R115 (integrated), code B10

Transmission 714.120/140 in model 671, 613 with Voith retarder R115 (integral) code B10

Transmission 714.668/690/691/692 in model 613 with Voith retarder R 115 (integral), code B10

AR43.30-T-0002B

5

Remove rear transmission cover

Only on transmission without Voith retarder R115 (integral) code B10.

Transmission 714.120/140/692 except Voith retarder R115 (integral), code B10

AR26.30-T-0310AA

Transmission 714.690/691 except Voith retarder R115 (integral), code B10

AR26.30-T-0310B

Transmission 714.668

AR26.30-T-0310C

6

Remove reverse gear shaft

Transmission 714.668

Transmission 714.120/140/690/691/692

AR26.50-T-2002-01B

 Transmission 714.120/140/690/691/692

*343589003301

 Transmission 714.120/140/690/691/692

*714589216300

7

Remove oil pump and pressure relief valve

Only on transmission 714.120/140/690/691/692.

With Voith retarder R115 (integral), code B10

AR26.55-T-3000BA

Except Voith retarder R115 (integral), code B10

AR26.55-T-3000B

8

Remove backup lamp switch (1)

9

Remove bearing pins (3) of shift forks

10

Remove cylindrical roller bearing of output shaft

Only transmission 714.668.

AR26.50-T-0419-02B

11

Remove bolts connecting rear transmission housing (4) to front transmission housing (2)

12

Install two holding lugs (5) for fastening a chain to the rear transmission housing (4)

13

Install lifting equipment for lifting the rear transmission housing (4)

14

Detach rear transmission housing (4) from front transmission housing (2)

 The reverse gear must be pushed outwards when lifting the rear transmission housing (4) to achieve greater clearance to the countershaft.

To make it easier to remove dowel pins, tap the rear transmission housing (4) gently using a plastic mallet while lifting.

The oil pipe in the rear transmission housing (4) must be carefully removed using a suitable drift.

15

Remove reverse gear

Transmission 714.668

Transmission 714.120/140/690/691/692

AR26.50-T-2002-01B



Install

16

Install reverse gear

Transmission 714.668

Transmission 714.120/140/690/691/692

AR26.50-T-2002-01B

17

Fit rear transmission housing (4) to front transmission housing (2)

 Apply sealing compound to the separating surface of the front transmission housing (2).

The reverse gear must be pushed slightly outwards when fitting the rear transmission housing (4) to achieve greater clearance to the countershaft.

*BR00.45-Z-1015-01A

When fitting the rear transmission housing (4), guide the oil pipe into the seat with a small screwdriver and ensure that the tapered rollers of the countershaft tapered roller bearing sit precisely in the spaces of the reverse gear.

18

Detach lifting gear from rear transmission housing (4)

19

Detach holding lugs (5) from rear transmission housing (4)

20

Tightly screw rear transmission housing (4) to front transmission housing (2)

 Replace self-locking screws.



*BA26.40-N-1002-01H



*000589642100



Notes on self-locking nuts and bolts

All models

AH00.00-N-0001-01A

21

Install cylindrical roller bearing of output shaft

Only transmission 714.668.

AR26.50-T-0419-02B

22

Install bearing pins (3) of shift forks

 On microencapsulated thread: replace bearing pin (3).

On thread that is not self-locking: Coat thread of bearing pin (3) with locking compound.

First insert the bearing pins (3) of the shift fork for the reverse gear and screw tight.

Then insert the right-hand, followed by the left-hand bearing pins (3).

Then tighten the bearing pins (3) one side at a time starting with the right bearing pin (3) of the shift fork for 1st and 2nd gear.



*BA26.60-N-1003-01E



*000589642100

*BR00.45-Z-1008-02A

23

Install backup lamp switch (1)



*BA26.19-N-1005-01F



*000589642100

24

Install reverse gear shaft

Transmission 714.668

Transmission 714.120/140/690/691/692

AR26.50-T-2002-01B



*BA26.50-N-1003-01I

 Transmission 714.120/140/690/691/692

*714589006100



*000589642100

25

Install oil pump and pressure relief valve

Only on transmission 714.120/140/690/691/692.

With Voith retarder R115 (integral), code B10

AR26.55-T-3000BA

Except Voith retarder R115 (integral), code B10

AR26.55-T-3000B

26

Install rear transmission cover

Only on transmission without Voith retarder R115 (integral) code B10.

Transmission 714.120/140/692 except Voith retarder R115 (integral), code B10

AR26.30-T-0310AA

Transmission 714.690/691 except Voith retarder R115 (integral), code B10

AR26.30-T-0310B

Transmission 714.668

AR26.30-T-0310C

27

Attach retarder to transmission

If present

Transmission 714.120/140/690/691/692 with Voith retarder R120, code B11

Transmission 714.692 in model 671 with Voith retarder R115 (integrated), code B10

Transmission 714.120/140 in model 671, 613 with Voith retarder (integral) R115, code B10

Transmission 714.668/690/691/692 in model 613 with Voith retarder R 115 (integral), code B10

AR43.30-T-0002B

28

Detach transmission from assembly device

29

Remove transmission

Transmission 714.120 in model 613.364 without Voith retarder R115 (integral) code B10

Transmission 714.120 in model 613.364 with Voith retarder R120 code B11

Transmission 714.120 in model 613.364 without Voith retarder R120 code B11

Transmission 714.120 in model 613.365/368

Transmission 714.690 in model 613.365

Transmission 714.692 in model 613.365 without Voith retarder R115 (integral) code B10

Transmission 714.692 in model 613.365 with Voith retarder R120 code B11

Transmission 714.692 in model 613.365 without Voith retarder R120 code B11

Transmission 714.692 in model 671.005/010/322/327

Transmission 714.120 in models 671.015/020/030/042/332

Transmission 714.140 in models 671.015/020/021/030/042/332

AR26.10-T-0020AA

Transmission 714.120/140 in model 613.358/388

AR26.10-T-0020BA

Transmission 714.120 in model 613.367

AR26.10-T-0020CB

Transmission 714.668 in model 613.355

Transmission 714.690 in model 613.355/455/485

Transmission 714.691 in models 613.355/455/485

AR26.10-T-0020B

Transmission 714.120 in model 613.364 with Voith retarder R115 (integrated), code B10

Transmission 714.692 in model 613.365 with Voith retarder R115 (integrated), code B10

AR26.10-T-0020C

Number

Designation

Transmission 714.100/668/
690/691/692
in model 613

Trans-mission
714.120
in model 613

Transmission
714.140
in model 613.358/388

BA26.19-N-1005-01F

Reverse lamp switch to transmission housing

M12

Nm

19

19

19

M18

Nm

30

30

30

M20

Nm

57

57

57

Number

Designation

Trans-mission
714.120
in model 671

Trans-mission
714.140
in model 671

Trans-mission 714.692 in model 671

BA26.19-N-1005-01F

Reverse lamp switch to transmission housing

M12

Nm

19

19

19

M18

Nm

30

30

30

M20

Nm

57

57

57

Number

Designation

Trans-mission 714.690/
692

Trans-mission 714.691

BA26.40-N-1002-01H

Bolt, rear section of transmission housing to front section of transmission housing

Hexagon

Nm

72

72

External hexalobular driving feature

Nm

-

-

Number

Designation

Trans-mission
714.100/
120

Trans-mission
714.140/
143/160/
161

Trans-mission 714.668

BA26.40-N-1002-01H

Bolt, rear section of transmission housing to front section of transmission housing

Hexagon

Nm

66

66

72

External hexalobular driving feature

Nm

90

90

-

Number

Designation

Transmission 714.100/120/140 without code B10 or code B11

Transmission 714.100/120/140 with code B10

Transmission 714.100/120/140 with code B11

BA26.50-N-1003-01I

Bolt, reverse gear shaft retaining plate to transmission housing

Nm

58

58

58

Number

Designation

Transmission 714.690/691 except code B10

Transmission 714.690/691
with Code B10

BA26.50-N-1003-01I

Bolt, reverse gear shaft retaining plate to transmission housing

Nm

37

37

Number

Designation

Transmission
714.692 without code B10 or code B11

Transmission
714.692
with code B10

Transmission
714.692
with code B11

BA26.50-N-1003-01I

Bolt, reverse gear shaft retaining plate to transmission housing

Nm

37

37

37

Number

Designation

Trans-mission 714.120

Trans-mission 714.140/
143/160/
161

Trans-mission 714.668

BA26.60-N-1003-01E

Shift fork bearing pin in transmission housing

Nm

120

120

120

Number

Designation

Trans-mission 714.690

Trans-mission
714.691

Trans-mission
714.692

BA26.60-N-1003-01E

Shift fork bearing pin in transmission housing

Nm

120

120

120

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

BR00.45-Z-1008-02A

Quick-acting adhesive, Loctite 270

A 002 989 93 71