Remove/install clutch

AR25.10-P-0050P

Remove/install clutch

5.7.11

5.7.11

Value modified: Bolt of pressure plate to flywheel or two-mass flywheel

*BA25.10-P-1001-01A



Removing

 Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove transmission (1)

Model 203, 209 without Sequentronic automated manual transmission

AR26.10-P-0020P

Model 203, 209 with code (424) Sequentronic automated manual transmission (SEQ)

AR26.10-P-0020E

Model 211 without Sequentronic automated manual transmission

AR26.10-P-0020T

Model 211 with CODE (424) Sequentronic automated manual transmission (SEQ)

AR26.10-P-0020TA

2

Remove hexagon socket bolts (2)

 In order to prevent tilting or warping of the pressure plate (3), the hexagon socket head screws (2) must be loosened in steps in a crosswise pattern.

3

Remove pressure plate (3) and clutch disc (4)



Checking

4

Check pressure plate (3) and clutch plate (4)

 If clutch plate (4) is burnt:



AR25.10-P-0050-01A

Check master cylinder for clutch operator.

AR25.20-P-0102P

5

Inspect central clutch release bearing (6)

Check central clutch operator (6) for wear and leaks, if necessary:

Replace central clutch release bearing (6):

with code (424) Sequentronic automated manual transmission (SEQ)

AR26.40-D-0345A

Without automated manual transmission

AR26.40-P-0345D

6

Check flywheel (7) and guide bearing (8)

Check for wear and damage, if necessary: 

Replace flywheel.

Model 203 with engine 111

AR03.30-P-8001A

Model 203, 209 with engine 271

AR03.30-P-8001Q

Model 203, 209 with engine 272

AR03.30-P-8001QB

Model 203, 209, 211 with engine 112

AR03.30-P-8001C

Model 203, 209 with engine 646

AR03.30-P-8001PM

Model 203, 209 with engine 642

AR03.30-P-8001PI

Model 203 with engine 611, 612

Model 209 with engine 612

AR03.30-P-8001HB

Model 211 with engine 646, 647

AR03.30-P-8001T

Model 211 with engine 642

AR03.30-P-8001TI

Model 211 with engine 271

AR03.30-P-8001TK

Model 211 with engine 272

AR03.30-P-8001TS

7

Inspect radial shaft seal (9) and sealing cover (10).

Check radial shaft sealing ring (9) and sealing cover (10) for leaks, if necessary: 

Replace radial shaft sealing ring (9) and sealing cover (10):

Model 209, 211

AR26.40-P-0335D

Model 203



Install

8

Clean friction surface (7a) of pressure plate (7), degrease and dress with coarse abrasive cloth

Cleaner from package

*BR00.45-Z-1028-04A

9

Clean friction surface (3a) of pressure plate (3), degrease and dress with coarse abrasive cloth

Cleaner from package

*BR00.45-Z-1028-04A

10

Fit pressure plate (3) with clutch plate (4) on flywheel (7) and tighten

 Its correct direction of installation is specified on the clutch plate (4). Incorrect installation leads to damage to the clutch and transmission (1).

 In order to prevent tilting or warping of the pressure plate (3), the hexagon socket head screws (2) must be tightened in steps in a crosswise pattern.

 Center the clutch plate (4) using centering drift (012).



*201589081500



*BA25.10-P-1001-01A

12

Remove alignment punch (012)

13

Install transmission (1).

Model 203, 209 without Sequentronic automated manual transmission

AR26.10-P-0020P

Model 203, 209 with code (424) Sequentronic automated manual transmission (SEQ)

AR26.10-P-0020E

Model 211 without Sequentronic automated manual transmission

AR26.10-P-0020T

Model 211 with CODE (424) Sequentronic automated manual transmission (SEQ)

AR26.10-P-0020TA

Number

Designation

Model
129, 140, 163, 170, 202, 203, 208, 209, 210, 211, 230

BA25.10-P-1001-01A

Bolt of pressure plate to flywheel
or two-mass flywheel

Stage 1

Nm

16

Stage 2

Nm

25

Number

Designation

Order number

BR00.45-Z-1028-04A

Cleaner from package

Adolf Würth GmbH & Co. KG
Reinhold-Würth-Str. 12-17
74653 Künzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de