1 | Oil filter |
2 | Oil pan gasket |
3 | Oil pan |
4 | Thrust piece |
5 | Screw |
6 | Drain screw |
7 | Sealing ring |
8 | Drain screw |
9 | Sealing ring |
D27.00-1102-06
Warning | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Notes on automatic transmission | |||
1 | Lift/jack up vehicle | Only when a pit is not available. | |
Topical note | Special instructions for lifting and supporting vehicle | Typ 636, 639 | |
| MODEL 902, 903, 904, 905 | ||
| MODEL 639, 636 | ||
Drain transmission oil | |||
2 | Clean working area around drain screw (8) on the torque converter and drain screw (6) on the oil pan (3) | ||
3 | Position suitable receptacle under the transmission | ||
4 | Remove drain screw (6) from oil pan (3) | TRANSMISSION 722.680/682 | |
Let all the oil drain off when still at operating temperature. | |||
Adapter fitting | |||
Hand pump | |||
Dipstick | |||
Funnel | |||
If transmission oil is burnt or interspersed with abrasive particles: | |||
| |||
Rinse oil cooler and oil lines subject to separate repair order. | |||
| Flushing out oil cooler lines and oil cooler | ||
| Flushing out oil cooler lines and oil cooler | ||
5 | Screw drain screw (6) into oil pan (3) and tighten | Replace sealing ring (7). | |
TRANSMISSION 722.6 in MODEL 636, 639Screw plug to oil pan | |||
TRANSMISSION 722.6 in MODEL 902.6, 903.6, 904.6, 905.6Screw plug to oil pan | |||
6 | Drain transmission oil from torque converter | ||
| |||
TRANSMISSION 722.6 in MODEL 636, 639Oil drain screw to torque converter | |||
Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6Oil drain screw at torque converter | |||
Oil filter change | |||
7 | Detach oil pan (3) with oil pan gasket (2) | ||
8 | Pull oil filter (1) down and off | ||
9 | Insert new oil filter (1) | ||
10 | Carefully clean oil pan (3) | ||
11 | Attach oil pan (3) | Installation: Replace oil pan gasket (2). | |
First screw in screws manually and then tighten crosswise uniformly from center. | |||
Transmission 722.685 in model 636Bolt, oil pan to transmission | |||
TRANSMISSION 722.6Bolt, oil pan to transmission housing | |||
Fill with transmission oil | |||
12 | Fill with transmission oil | ||
| TRANSMISSION 722.680/682/683/685/686 | ||
| TRANSMISSION 722.681 | ||
TRANSMISSION 722.680/682/683/685/686Automatic transmission fluid ATF | |||
TRANSMISSION 722.681Automatic transmission fluid ATF | |||
Funnel | |||
Dipstick | |||
Hand pump | |||
13 | Perform engine test run and check transmission for leaks with engine running | Check oil pan (3), drain screw (6) oil pan and torque converter drain screw (8) for leaktightness. | |
14 | Fit cap to underside of torque converter housing | ||
15 | Confirm transmission oil change in maintenance booklet/DSB |
Automatic transmission |
Number | Designation | Transmission 722.681 | |||
BF27.00-N-1001-01A | Automatic transmission fluid ATF | Filling capacity - complete refill | Liter | 7,6 | |
Filling capacity - oil change | Liter | - | |||
Filling capacity, transmission oil change | with torque converter | Liter | 7,0 | ||
Filling capacity, transmission oil change | without torque converter | Liter | 5,0 | ||
Sheet | - | ||||
Sheet | |||||
Sheet | - | ||||
Sheet | - | ||||
Sheet | - | ||||
Automatic transmission |
Number | Designation | Model 636, 639 with transmission 722.6 | ||
BF27.00-N-1001-01C | Automatic transmission fluid ATF | Filling capacity, first filling | Liter | 7,8 |
Filling capacity, oil change | Liter | 7,3 | ||
Specifications for Operating Fluids, Sheet | - | |||
Specifications for Operating Fluids, Sheet | ||||
140 589 15 21 00
Dipstick
126 589 12 63 00
Funnel
210 589 00 71 00
Hand pump
639 589 02 91 00
Adapter fitting