1 | Waist rail paneling |
D62.40-0001-06
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove engine hood | ||
2 | Remove wiper arms | ||
3 | Remove ventilation box | ||
4 | Remove wiper motor | ||
5 | Remove wiper linkage | ||
6 | Remove windshield | ||
7 | Remove instrument panel cover | ||
8 | Remove all detachable parts in repair area | ||
9 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
10 | Separate waist rail (1) paneling | ||
Work instructions for cutting | |||
Spot weld milling cutter | |||
| Install | ||
11 | Prepare connecting points of waistrail paneling (1) | ||
12 | Align connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
13 | Prepare waist rail paneling (1) for installation | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
14 | Weld in waist rail paneling (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
15 | Grind off any residue welding material | ||
16 | Remove spark protection blankets | ||
17 | Clean cavities | | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
18 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
19 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
20 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
21 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
22 | Add cavity preserving agent | ||
23 | Reinstall all detachable parts removed from repair area | ||
24 | Install windshield | ||
25 | Install instrument panel cover | ||
26 | Install wiper motor | ||
27 | Install wiper linkage | ||
28 | Install ventilation box | ||
29 | Install engine hood | ||
30 | Install wiper arms |
201 589 00 51 00
Spot weld milling cutter
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